Teledyne 3160 User Manual

iTELEDYNE ANALYTICAL INSTRUMENTSOPERATING INSTRUCTIONS FORModel 3160Trace Oxygen AnalyzerP/N M52972ECO# 99-032308/06/99HIGHLY TOXIC AND OR FLAMMABLE

1-41 Introduction1 Introduction1 Introduction1 Introduction1 IntroductionTELEDYNE ANALYTICAL INSTRUMENTS1.4 ApplicationsThe analyzer is an invalu

Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 22-1TELEDYNE ANALYTICAL INSTRUMENTSOperational

2-22 Operational Theory2 Operational Theory2 Operational Theory2 Operational Theory2 Operational TheoryTELEDYNE ANALYTICAL INSTRUMENTSFigure 2-1.

Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 22-3TELEDYNE ANALYTICAL INSTRUMENTS2.1.1 Micro

2-42 Operational Theory2 Operational Theory2 Operational Theory2 Operational Theory2 Operational TheoryTELEDYNE ANALYTICAL INSTRUMENTS• Electropo

Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 22-5TELEDYNE ANALYTICAL INSTRUMENTSto be used

2-62 Operational Theory2 Operational Theory2 Operational Theory2 Operational Theory2 Operational TheoryTELEDYNE ANALYTICAL INSTRUMENTSElectronics

Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 2Operational Theory 22-7TELEDYNE ANALYTICAL INSTRUMENTSThe analog

2-82 Operational Theory2 Operational Theory2 Operational Theory2 Operational Theory2 Operational TheoryTELEDYNE ANALYTICAL INSTRUMENTSThe digital

Installation 3Installation 3Installation 3Installation 3Installation 33-1TELEDYNE ANALYTICAL INSTRUMENTSInstallationInstallation of the analyzer

iiTELEDYNE ANALYTICAL INSTRUMENTSCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reproduced, transm

3-23 Installation3 Installation3 Installation3 Installation3 InstallationTELEDYNE ANALYTICAL INSTRUMENTS3. Parts Per Million (PPM) and Percent Ox

Installation 3Installation 3Installation 3Installation 3Installation 33-3TELEDYNE ANALYTICAL INSTRUMENTSFigure 3–1: Analyzer front and rear panel

3-43 Installation3 Installation3 Installation3 Installation3 InstallationTELEDYNE ANALYTICAL INSTRUMENTS3.4 Gas Line ConnectionsAll of the gas li

Installation 3Installation 3Installation 3Installation 3Installation 33-5TELEDYNE ANALYTICAL INSTRUMENTSFigure 3-2: Sensor Installation.3.5 Micro

3-63 Installation3 Installation3 Installation3 Installation3 InstallationTELEDYNE ANALYTICAL INSTRUMENTS1. The sensor compartment is located in t

Installation 3Installation 3Installation 3Installation 3Installation 33-7TELEDYNE ANALYTICAL INSTRUMENTSFigure 3-3: 3160 Rear Panel.3.6.1 Voltage

3-83 Installation3 Installation3 Installation3 Installation3 InstallationTELEDYNE ANALYTICAL INSTRUMENTSFigure 3-4: Removing the Voltage Card4. T

Installation 3Installation 3Installation 3Installation 3Installation 33-9TELEDYNE ANALYTICAL INSTRUMENTSWARNING: Power cord must be disconnected

3-103 Installation3 Installation3 Installation3 Installation3 InstallationTELEDYNE ANALYTICAL INSTRUMENTS3.6.3 RS-232 Serial Digital PortThe RS-2

Operations 4Operations 4Operations 4Operations 4Operations 44-1TELEDYNE ANALYTICAL INSTRUMENTSOperations4.1 Front Panel ControlsThe front panel o

iiiTELEDYNE ANALYTICAL INSTRUMENTS

4-24 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTSdisplaying the function of each button directly abo

Operations 4Operations 4Operations 4Operations 4Operations 44-3TELEDYNE ANALYTICAL INSTRUMENTSWhen waiting for manual sensor settling during cali

4-44 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTSSet-Up Alarms: Each of five alarms provided may be

4-5Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS1. A cold start will automatically occur the first

4-64 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS1. At the main Analyze mode screen press ZERO.2. Pr

4-7Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS7. If the O2 cell current is too large to be zeroed

4-84 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS1. Enter the Calibration mode from the Analyze mode

4-9Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS7. If AUTO was chosen in step 6, wait for the O2 le

4-104 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS13. If the O2 cell current is too strong or too we

4-11Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS1. Enter set-up from the Analyze mode main menu by

ivTELEDYNE ANALYTICAL INSTRUMENTSTTTTTababababable of Contentsle of Contentsle of Contentsle of Contentsle of Contents1 Introduction1.1 Features ...

4-124 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS1. Enter set-up from the Analyze mode by pressingS

4-13Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS7. After pressing ACK in step 6, the new sensor is

4-144 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS1. Enter Range Set-Up mode from the Analyze mode b

4-15Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS1. Enter set-up from the Analyze mode by pressingS

4-164 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS• LATCHING actuates the alarm above a certainsetpo

4-17Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS1. Enter set-up from the Analyze mode by pressingS

4-184 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTSNote:Note:Note:Note:Note:The above screens use T t

4-19Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS1. Enter set-up from the Analyze mode by pressingS

4-204 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS7. If SET was pressed in step 1, the menu for sett

4-21Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS1. Enter set-up from the Analyze mode by pressingS

vTELEDYNE ANALYTICAL INSTRUMENTSTTTTTababababable of Contents (continle of Contents (continle of Contents (continle of Contents (continle of Contents

4-224 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS7. If you pressed PASS2 in step 5, the next screen

4-23Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS1. Enter set-up from the Analyze mode by pressingS

4-244 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS7. Status page five shows the time and date of the

4-25Operations 4Operations 4Operations 4Operations 4Operations 4TELEDYNE ANALYTICAL INSTRUMENTS12. After checking for the modem, pressing ESC ret

4-264 Operations4 Operations4 Operations4 Operations4 OperationsTELEDYNE ANALYTICAL INSTRUMENTS

5-1Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & TTTTTrrrrroubouboubouboubleshooting 5leshooting 5leshoo

5-25 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & TTTTTrrrrroubouboubouboubleshootingleshoot

5-3Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & TTTTTrrrrroubouboubouboubleshooting 5leshooting 5leshoo

5-45 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & 5 Maintenance & TTTTTrrrrroubouboubouboubleshootingleshoot

A-1AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSAppendixA.1 Specifications(Subject to change without notice.)Ranges: (Six ra

viTELEDYNE ANALYTICAL INSTRUMENTS

A-2AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSMounting and Enclosure: 19" relay rack, 20.3 cm (12.25 inches) high,for

A-3AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSA.2 Recommended Spare Parts ListDescription P/NMicro-Fuel Cell sensor C6689B

A-4AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSA.4 Material Safety Data Sheet IProduct Name: Micro-Fuel Cells and Super Cel

A-5AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSFlash Point: na Flammable Limits: na LEL: na UEL: naExtinguishing Media: Use

A-6AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSContact of electrolyte with skin or eyes will cause aburning sensation and/o

A-7AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSSection VIII – Control MeasuresEye Protection: Chemical splash gogglesHand P

A-8AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSA.5 Material Safety Data Sheet IISection I – Product IdentificationProduct N

A-9AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSSection III – Physical HazardsPotential for fire and explosion: The electrol

A-10AppendixAppendixAppendixAppendixAppendixTELEDYNE ANALYTICAL INSTRUMENTSSection V – Emergency and First Aid ProceduresEye Contact: Flush eyes with

1-1Introduction 1Introduction 1Introduction 1Introduction 1Introduction 1TELEDYNE ANALYTICAL INSTRUMENTSIntroduction1.1 Features1.1.1 Fixed Featu

1-21 Introduction1 Introduction1 Introduction1 Introduction1 IntroductionTELEDYNE ANALYTICAL INSTRUMENTSThe 3160 features six full-scale linear r

1-3Introduction 1Introduction 1Introduction 1Introduction 1Introduction 1TELEDYNE ANALYTICAL INSTRUMENTS1.2 ComponentsThe analyzer is designed to