Teledyne Portable Generator 701 User Manual

OPERATION MANUAL MODEL 701 ZERO AIR GENERATOR TELEDYNE ADVANCED POLLUTION INSTRUMENTATION DIVISION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEG

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01671H (DCN6051) 1-1 1 INTRODUCTION 1.1 Preface Teledyne API is pleased that you have purchased the Model 701 (or M701) Zero Air System. The M701 is

INTRODUCTION Teledyne API Model 701 Zero Air Generator 1-2 01671H (DCN6051) 1.2 Using This Manual This manual has the following data structures: TA

01671H (DCN6051) 2-1 2 SPECIFICATIONS AND WARRANTY 2.1 Specifications Table 2-1. Specifications PARAMETER SPECIFICATION Output STD 20 SLPM @ 30 p

SPECIFICATIONS and WARRANTY Teledyne API Model 701 Zero Air Generator 2-2 01671H (DCN6051) 2.2 Warranty WARRANTY POLICY (02024D) (DCN 4473) Prior to

01671H (DCN6051) 3-1 3 GETTING STARTED 3.1 Unpacking CAUTION To avoid personal injury, always use two persons to lift and carry the Model 701 1.

GETTING STARTED Teledyne API Model 701 Zero Air Generator 3-2 01671H (DCN6051) Figure 3-1: Dimensions

Teledyne API Model M701 Zero Air Generator GETTING STARTED 01671H (DCN6051) 3-3 3.3 Front and Rear Panels Figure 3-2 and Figure 3-3 illustrate the Mo

GETTING STARTED Teledyne API Model 701 Zero Air Generator 3-4 01671H (DCN6051) 3.4 Electrical And Pneumatic Connections All connections, electric and

Teledyne API Model M701 Zero Air Generator GETTING STARTED 01671H (DCN6051) 3-5 3.5 Power-Up 1. Turn on the front panel POWER SWITCH. SeeFigure 3-2.

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01671H (DCN6051) 4-1 4 OPTIONAL HARDWARE AND SOFTWARE This section includes descriptions of the hardware and software options available for the M701

OPTIONAL HARDWARE and SOFTWARE Teledyne API Model 701 Zero Air Generator 4-2 01671H (DCN6051) CAUTION THE AIR EXITING THE SCRUBBER IS AT 300C (575

Teledyne API Model M701 Zero Air Generator OPTIONAL HARDWARE and SOFTWARE 01671H (DCN6051) 4-3 4.4 Rack Mount Kits (OPT 20A, OPT 20B & OPT 21) Th

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01671H (DCN6051) 5-1 5 OPERATION 5.1 Overview Refer to Figure 5-1, Figure 5-2, and Figure 5-3 for the following: The M701 dries and scrubs ambient

OPERATION Teledyne API Model 701 Zero Air Generator 5-2 01671H (DCN6051) When air usage is high (say 5-20 LPM), the compressor may run continuously.

Teledyne API Model M701 Zero Air Generator OPERATION 01671H (DCN6051) 5-3 Figure 5-1: M701 Pneumatic Diagram with HC/CO and Dew Point Sensor Option

OPERATION Teledyne API Model 701 Zero Air Generator 5-4 01671H (DCN6051) Figure 5-2: M701 Pneumatic Diagram with CO and Dew Point Sensor Options

Teledyne API Model M701 Zero Air Generator OPERATION 01671H (DCN6051) 5-5 Figure 5-3: Internal Chassis Layout, Plan View

01671H (DCN6051) i ABOUT THIS MANUAL This M701 Zero Air Generator operation manual is comprised of multiple documents as listed below. Part No. Rev

OPERATION Teledyne API Model 701 Zero Air Generator 5-6 01671H (DCN6051) 5.2 Compressor The compressor is a single-cylinder oscillating piston type d

Teledyne API Model M701 Zero Air Generator OPERATION 01671H (DCN6051) 5-7 5.6 Pressure Relief Valve The pressure relief valve is a safety device desi

OPERATION Teledyne API Model 701 Zero Air Generator 5-8 01671H (DCN6051) 5.9 Storage Tank The storage tank serves two functions. As its name implies,

Teledyne API Model M701 Zero Air Generator OPERATION 01671H (DCN6051) 5-9 5.12 Pressure Gauge The front panel-mounted pressure gauge shows approximat

OPERATION Teledyne API Model 701 Zero Air Generator 5-10 01671H (DCN6051) 5.14 CO Scrubber (option) The CO scrubber catalytically oxidizes CO to CO2

Teledyne API Model M701 Zero Air Generator OPERATION 01671H (DCN6051) 5-11 The M701 Control PCB is microcontroller based, and all timing is derived f

OPERATION Teledyne API Model 701 Zero Air Generator 5-12 01671H (DCN6051) Figure 5-4: Control Board Layout

01671H (DCN6051) 6-1 6 MAINTENANCE 6.1 Schedule NOTE The operations outlined in this section are to be performed by qualified maintenance personnel

MAINTENANCE Teledyne API Model 701 Zero Air Generator 6-2 01671H (DCN6051) 3. Remove any dirt or dust with a vacuum cleaner. Do not use an air jet.

Teledyne API Model 701 Zero Air Generator MAINTENANCE 01671H (DCN6051) 6-3 6.4 Replacing The Charcoal Scrubber 1. Turn off the M701 and wait for the

ii 01671H (DCN6051) REVISION HISTORY M701 Manual 01671 2011 April 8, Rev H, per DCN 6051 Document P/N Rev DCN Change Summary Operation Manual 01671

MAINTENANCE Teledyne API Model 701 Zero Air Generator 6-4 01671H (DCN6051) 6.6 Replacing The CO - CO2 Scrubber 1. Turn off power and unplug the M701

Teledyne API Model 701 Zero Air Generator MAINTENANCE 01671H (DCN6051) 6-5 6.7 Replacing The HC Scrubber 1. Turn off power and unplug the M701 powe

MAINTENANCE Teledyne API Model 701 Zero Air Generator 6-6 01671H (DCN6051) 6.8 Servicing The Regenerative Dryer It is unlikely that the Regenerative

Teledyne API Model 701 Zero Air Generator MAINTENANCE 01671H (DCN6051) 6-7 18. Place the upper manifold on top of the two columns. Be sure that the c

MAINTENANCE Teledyne API Model 701 Zero Air Generator 6-8 01671H (DCN6051) Figure 6-1: Regenerative Dryer

Teledyne API Model 701 Zero Air Generator MAINTENANCE 01671H (DCN6051) 6-9 6.9 Changing The 4-Way Valve (in the Regenerative Dryer) 1. Remove the R

MAINTENANCE Teledyne API Model 701 Zero Air Generator 6-10 01671H (DCN6051) NOTE This procedure checks the majority of the components and fittings. I

01671H (DCN6051) 7-1 7 TROUBLESHOOTING This section presents possible problems and their causes and solutions. Problem Probable Cause Corrective A

TROUBLESHOOTING Teledyne API Model 701 Zero Air Generator 7-2 01671H (DCN6051) Problem Probable Cause Corrective Action Screws securing the compres

01671H (DCN6051) 8-1 8 A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electr

01671H (DCN6051) iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or in

A Primer on Electro-Static Discharge Teledyne API Model 701 Zero Air Generator 8-2 01671H (DCN6051) Table 8-1. Static Generation Voltages for Typica

Teledyne API Model 701 Zero Air Generator A Primer on Electro-Static Discharge 01671H (DCN6051) 8-3 Potentially damaging electro-static discharges ca

A Primer on Electro-Static Discharge Teledyne API Model 701 Zero Air Generator 8-4 01671H (DCN6051) A charge can be induced onto the conductive surfa

Teledyne API Model 701 Zero Air Generator A Primer on Electro-Static Discharge 01671H (DCN6051) 8-5  Simply touching a grounded piece of metal is in

A Primer on Electro-Static Discharge Teledyne API Model 701 Zero Air Generator 8-6 01671H (DCN6051)  Use a wrist strap terminated with an alligator

Teledyne API Model 701 Zero Air Generator A Primer on Electro-Static Discharge 01671H (DCN6051) 8-7 2. Never carry the component or assembly without

A Primer on Electro-Static Discharge Teledyne API Model 701 Zero Air Generator 8-8 01671H (DCN6051) 8.5.5 Packing Components for Return to Teledyne A

01671H (DCN6051) A-1 APPENDIX A - SPARE PARTS Note Use of replacement parts other than those supplied by TAPI may result in non-compliance with Eur

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SPARE PARTS LISTM701HRef: 04825F (DCN5895)Part NumberDescription005960000 AKIT, EXPEND, 6LBS ACT CHARCOAL 005970000

iv 01671H (DCN6051) CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter de

Reference 07346A (DCN5895)1 2-5 6-10 11-20 21-30017960000 ASSY, FAN M701/M701H 1 2 4 8066180000 PCA, CONTROL BOARD, M701H

Reference 07344A (DCN5895)005960000 AKIT, EXP, 6LBS ACT CHARCOAL 1005970000 AKIT, EXP, 6LBS PURIFIL

LEVEL 1 SPARES KITM701HRef: 07345A (DCN5895)Part NumberDescription03626000A Valve, 4-way, regenerative scrubber066180000 PCA, CONTROL BOARD, M701HCB00

01671H (DCN6051) B-1 APPENDIX B - Schematics

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11223344D DC CB BA ATitleNumber RevisionSizeADate: 10/11/2010 Sheet ofFile: N:\PCBMGR\..\06619-1B.SchDoc Drawn By:701/701H Controller Board (AC POW

11223344D DC CB BA ATitleNumber RevisionSizeADate: 10/11/2010 Sheet ofFile: N:\PCBMGR\..\06619-2B.SchDoc Drawn By:701/701H Controller Board (DC POW

11223344D DC CB BA ATitleNumber RevisionSizeADate: 10/11/2010 Sheet ofFile: N:\PCBMGR\..\06619-3B.SchDoc Drawn By:701/701H Controller Board (CPU)06

11223344D DC CB BA ATitleNumber RevisionSizeADate: 10/11/2010 Sheet ofFile: N:\PCBMGR\..\06619-4B.SchDoc Drawn By:701/701H Controller Board (I/O)06

11223344D DC CB BA ATitleNumber RevisionSizeADate: 10/11/2010 Sheet ofFile: N:\PCBMGR\..\06619-5B.SchDoc Drawn By:701/701H Controller Board (SENSOR

01671H (DCN6051) v TABLE OF CONTENTS TABLE OF CONTENTS ...V LIST OF F

vi 01671H (DCN6051) 5.11 PRESSURE REGULATOR ....... 5-8 5.12 PR

01671H (DCN6051) vii LIST OF FIGURES FIGURE 3-1: DIMENSIONS......................