Teledyne 300m User Manual

INSTRUCTION MANUAL MODEL 300M CARBON MONOXIDE ANALYZER TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION (T-API) 6565 NANCY RID

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The warranties set forth in this section shall be of no force or effect with re

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 10-2: Test Function Values Test Function Meaning Acceptable Values Cor

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.5 Troubleshooting Dynamic Problems Dynamic problems (i.e. problems which on

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.5.4 Analog Outputs Do Not Agree With Front Panel Readings 1. Confirm that

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A In general, flow problems can be divided into 3 categories: 1. Flow is zero (n

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.2 Troubleshooting Temperature Problems The Model 300M has been designed t

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A If temperature sensor readings appear accurate but control temperatures are not

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 10-3: V/F Board Jumpers - Factory Settings Factory Set Jumpers Jumper S

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.3.1 Analog Inputs 16 Analog channels (0-5 VDC) are multiplexed under micr

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The DAC's are operated in bipolar mode allowing a "live zero" on

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 2. Confirm that the following voltages are present on the V/F Board: A. +5V b

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.3 Principle of Operation The detection and measurement of Carbon Monoxide in

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.6 Checking the Opto Interrupter Correct operation of the Opto Interrupter

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.7 Flow/Pressure Sensor The flow/pressure sensor board consists of 2 press

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.7 Warranty/Repair Questionnaire Organization:______________________________

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 11 ROUTINE MAINTENANCE NOTE The operations outlined in this chapter are to be

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 11.2 Replacement of Sample Filter 1. Turn off the analyzer. This will stop th

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Caution Be careful using the bubble solution. If there is no internal pressure

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 11-4

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 12 SPARE PARTS LISTS 12.1 Spare parts for CE Mark units Note: Use of replaceme

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A FL001 SINTERED FILTER (002-024900) HW020 SPRING, FLOW CONTROL HW036 TFE

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 12.4 Model 300M Level 1 parts kit (for ten units) PART NO. DESCRIPTION 0376100

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-1: Pneumatic Diagram 1-4

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A APPENDIX A Tips on connecting the Teledyne API analyzer RS-232 interface Tele

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3. Adapters - these change from one type plug (DB-9) to another type plug (DB-

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The modem is configured as Data Communications Equipment (DCE), and may have ad

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A APPENDIX B Electrical drawing index Drawing Number Title 00015 Assembly, DC

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.4 Specifications Ranges User selectable to any full-scale range from 0 - 30

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.5 Installation and Overview The Model 300M is shipped with the following sta

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A CAUTION Check that analyzer is set up for proper voltage and frequency. CAUTI

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE Repeatedly pressing enter during span/zero calibration does not improve t

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-2: Carbon Monoxide Analyzer 1-9

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-3: Rear Panel Electrical/Pneumatic Connections 1-10

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.6 Electrical and Pneumatic Connections 1.6.1 Electrical Connections Output

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A SAFETY MESSAGES Your safety and the safety of others is very important. We have

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 1-1: Status Outputs Output# Pin Pair (Low, High) Definition Condition

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.6.6 Sample Gas Connection 1/4" O.D. PTFE tubing is needed to connect t

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-4: Rear Panel Pneumatic Connections 1-14

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.7 Operation Verification The Model 300M Analyzer is now ready for operation.

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 1-2: Final Test and Calibration Values Test Values Observed Value Units

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.8 Options 1.8.1 Rack Mount With Slides This option, including slides and ra

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 1-18

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 2 OPERATION 2.1 Key Features The important features of the Teledyne API Model

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 2.1.5 Data Acquisition (DAS) The Model 300M contains a flexible and powerful b

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE The operator and setup passwords can be disabled. To do this, enter setup

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A TABLE OF CONTENTS SAFETY MESSAGES ...

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 2-1: Model 300M Front Panel The mode field indicates the current mode

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-2: System Modes Mode Meaning SAMPLE x (1) Sampling normally SAMPLE x

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-3: Test Measurements Test Message Meaning TIME=xx:xx:xx Current time

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-4: Warning Messages Warning Message Meaning SYSTEM RESET Issued when

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 2-2: Illustration of Normal Display If TEST is pushed, the upper cent

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-5: Status LED’s LED State Meaning Green Off On Blinking Not monitori

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 2-10

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3 PERFORMANCE TESTING Zero/span checking and calibration of the Teledyne API C

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.1.2 Span Check Allow the analyzer to sample span gas through the sample port

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.1.3 Dual Range Calibration If the analyzer is being operated in Dual Range m

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3 PERFORMANCE TESTING ...

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.2 Span Valve (Option) If the span valve option is installed and a source of

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.4 Automatic Zero/Span Check Automatic zero/span checking (Z/S check) must be

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE The programmed start time must be a minimum of 5 minutes later than the

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Examples of possible sequences are as following under any one of three availabl

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Example 4: to perform zero check once per day at 10:30 PM and a span check once

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.6 Remote Zero/Span Check or Adjustment (Contact Closure) In addition to adj

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.7 Remote Zero/Span Check or Adjustment (RS-232) Besides Z/S checking from th

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4 SETUP MODE This section describes the setup variables that are used to confi

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4. The concentration value is linearized over the range of 0 to 20,000 PPM by

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.6 Setting the CO Concentration Range The CO concentration range is the conce

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.2 WARNINGS...

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.7 Setting the Analog Output Offset In order to permit the analyzer to connec

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.11 Data Acquisition System (DAS) The Model 300M contains a flexible and powe

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The function of each of the default Data Channels is described below: CONC: Sam

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.13 Gas Alarms An alarm is activated if the gas concentration is above the se

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 4-1: Setup Functions Button Sequence Function Default Limits SETUP-CF

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 4-1: Setup Functions (Continued) Button Sequence Function Default Lim

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 4-10

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5 DIAGNOSTICS The Teledyne API Carbon Monoxide analyzer contains two levels of

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5.2 Diagnostic Tests The diagnostic tests are used to help diagnose a problem

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5.2.1 Signal I/O The signal I/O diagnostic mode gives the user access to the d

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 11 ROUTINE MAINTENANCE ...

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 5-2: I/O Signals (Continued) # Signal Control Description 8 WHEEL_HT

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 5-2: I/O Signals (Continued) # Signal Control Description 19 ST_HIGH

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 5-2: I/O Signals (Continued) # Signal Control Description 32 DCPS_VO

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5.3 M300M Internal Variables The M300M software contains many adjustable param

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 5-8

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 6 HANDLING WARNINGS When a system warning occurs, a warning message is display

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 6-2

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7 RS-232 COMMUNICATIONS The Model 300M features a powerful RS-232 interface th

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-2: RS-232 Message Types Character Message Type W Warning C Control/st

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A name is the Data Channel name(must be enclosed in quotes) number is the number

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A LIST OF FIGURES FIGURE 1-1: PNEUMATIC DIAGRAM...

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.2 Warnings Whenever a warning message is displayed on the display, it is als

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-3: RS-232 Warning Message Clear Commands Command Warning Message Clea

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.3 Status/Control This subset of messages is concerned with reporting the sta

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-5: Control Commands Command Message Meaning "C ZERO<CRLF>&

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.4 Diagnostics The diagnostics mode can be entered from the RS-232 port as we

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.5 Test Measurements All the test measurements which can be displayed by pres

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-8: Test Measurement Request Commands Command Test Measurement "?

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.6 Viewing and Modifying Variables The most powerful feature of the RS-232 in

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A After changing the variable's value, the CPU will respond with: V VARIABLE

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 8 CALIBRATION This section describes a method of performing a multi-point cali

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A LIST OF TABLES TABLE 1-1: STATUS OUTPUTS...

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 8-1: Gas Generation System Figure 8-2: Inlet Venting Recommendations

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A For minimum back-diffusion through the vent and for minimum back-pressure in th

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A There are two acceptable methods of generating accurate CO concentrations for c

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 13. Allow the analyzer to sample the CO concentration. 14. Push “CAL”. 15. Ente

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A If poor correlation exists, check for 1. Flow calculation errors 2. Concentra

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 8.3 Zero/Span Checking It is recommended that the Model 300M be checked daily

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 8-8

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9 ADJUSTMENTS NOTE The operations outlined in this chapter are to be performe

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 9-1: M300M Electrical Block Diagram 9-2

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.2 A/D - D/A Calibration Procedure Due to the stability of modern electronics

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1 INTRODUCTION 1.1 Preface Teledyne API is pleased that you have purchased th

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A To calibrate the 4-20 mA current output, do the following: Verify 5 volt outpu

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.3 Dark Current Signal Adjust Procedure The detector dark current change is n

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.5 Flow Readout Adjustment The flow/pressure sensor board consists of 2 press

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.6 DC Power Supply Overall performance of the DC power supply may be checked

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 9-8

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10 TROUBLESHOOTING NOTE The operations outlined in this chapter are to be per

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.2 Troubleshooting Fundamental Analyzer Operation When the analyzer is turne

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.2.2 Checking the CPU and Display When the analyzer is turned on, the front

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 10-1: Warning Messages Warning Message Meaning Corrective Action SOURC

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE If the value of any test function is displayed as “XXXX”, this indicates