Teledyne P/NM70946 User Manual

iTrace Oxygen AnalyzerTeledyne Analytical InstrumentsOPERATING INSTRUCTIONS FORModelUltra Trace 3000Oxygen AnalyzerHIGHLY TOXIC AND OR FLAMMABLE LIQU

1-41 Introduction Model Ultra Trace 3000Teledyne Analytical Instruments• Alarms Set the alarm setpoints and attributes.• Range Set up the 3 user

1-5Ultra Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instrumentsall the way in with a narrow gauge tool. Accessing the main circuit boar

1-61 Introduction Model Ultra Trace 3000Teledyne Analytical Instruments• RS-232 Port Serial digital concentration signal outputand control input.

2-1Ultra Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe analyzer is composed of thre

2-22 Operational Theory Model Ultra Trace 3000Teledyne Analytical Instrumentscomes from outside the device as a constituent of the sample gas bei

2-3Ultra Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical Instrumentsthe oxygen sensing element—the cathode—with a surface area almost

2-42 Operational Theory Model Ultra Trace 3000Teledyne Analytical Instruments(These reactions are specific to oxygen as long as no gaseous compon

2-5Ultra Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical Instrumentstemperature minimizes the cell offset (typically less than 75 PPB)

2-62 Operational Theory Model Ultra Trace 3000Teledyne Analytical Instruments2.3 Sample SystemThe sample system delivers gases to the Micro-Fuel

2-7Ultra Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsFigure 2-5: Flow Diagram-Sample Under Pressure-Standard Model Ult

iiModel Ultra Tace 3000Teledyne Analytical InstrumentsCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may

2-82 Operational Theory Model Ultra Trace 3000Teledyne Analytical InstrumentsFigure 2-5 is the flow diagram for the sampling system. In the stan

2-9Ultra Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsFigure 2-7: Block Diagram of the Model Ultra Trace 3000 Electroni

2-102 Operational Theory Model Ultra Trace 3000Teledyne Analytical InstrumentsIn the presence of oxygen the cell generates a current. A current t

Ultra Trace Oxygen Analyzer Installation 33-1Teledyne Analytical InstrumentsInstallationInstallation of the Model Ultra Trace 3000 Analyzer includes:

3 Installation Model Ultra Trace 30003-2Teledyne Analytical InstrumentsFigure 3-1: Front Panel of the Model Ultra Trace 3000All operator controls

Ultra Trace Oxygen Analyzer Installation 33-3Teledyne Analytical Instruments3.3 Rear Panel ConnectionsFigure 3-3 shows the Model Ultra Trace 3000 rea

3 Installation Model Ultra Trace 30003-4Teledyne Analytical InstrumentsIf greater sample flow is required for improved response time, install abyp

Ultra Trace Oxygen Analyzer Installation 33-5Teledyne Analytical Instruments3.3.2.2 50-Pin Equipment Interface ConnectorFigure 3-4 shows the pin layo

3 Installation Model Ultra Trace 30003-6Teledyne Analytical Instrumentscontact connections. The contact connections are shown in Table 3-2. Theyar

Ultra Trace Oxygen Analyzer Installation 33-7Teledyne Analytical InstrumentsZero: Floating input. 5 to 24 V input across the + and – pins putsthe ana

iiiTrace Oxygen AnalyzerTeledyne Analytical InstrumentsSpecific Model InformationThe instrument for which this manual was supplied may incorporate on

3 Installation Model Ultra Trace 30003-8Teledyne Analytical Instruments1) Test the CRC. When the CRC is open, Send a zero commanduntil the CRC clo

Ultra Trace Oxygen Analyzer Installation 33-9Teledyne Analytical InstrumentsFigure 3-5: Remote Probe ConnectionsThe voltage from these outputs is nom

3 Installation Model Ultra Trace 30003-10Teledyne Analytical Instruments3.4 Installing the Micro-Fuel CellThe Micro-Fuel Cell, Model B-2CXL is not

Ultra Trace Oxygen Analyzer Installation 33-11Teledyne Analytical InstrumentsFigure 3-8: Installing the Micro-Fuel CellCOLLARCELL BLOCKSENSORO-RING

3 Installation Model Ultra Trace 30003-12Teledyne Analytical InstrumentsIMPORTANT:` In the event of loss of flow through the analyzer, ifthe vent

Ultra Trace Oxygen Analyzer Operation 44-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, it can be con

4 Operation Model Ultra Trace 30004-2Teledyne Analytical Instruments4.2 Using the Data Entry and FunctionButtonsData Entry Buttons: The < > a

Ultra Trace Oxygen Analyzer Operation 44-3Teledyne Analytical Instruments4.3 The System FunctionThe subfuctions of the System function are described

4 Operation Model Ultra Trace 30004-4Teledyne Analytical InstrumentsAfter a password is assigned, the operator must log out toactivate it. Until th

Ultra Trace Oxygen Analyzer Operation 44-5Teledyne Analytical InstrumentsIn the first line, TRACK or HOLD should be blinking. The operatorcan toggle

ivModel Ultra Tace 3000Teledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

4 Operation Model Ultra Trace 30004-6Teledyne Analytical Instrumentsafter this initial stabilizing period and may be checked again after a addi-tio

Ultra Trace Oxygen Analyzer Operation 44-7Teledyne Analytical Instruments4.3.3.1 Entering the PasswordTo install a new password or change a previousl

4 Operation Model Ultra Trace 30004-8Teledyne Analytical Instruments4.3.3.2 Installing or Changing the PasswordIf you want to install a password, o

Ultra Trace Oxygen Analyzer Operation 44-9Teledyne Analytical InstrumentsWait a moment for the entry screen. You will be given clearance toproceed.

4 Operation Model Ultra Trace 30004-10Teledyne Analytical Instrumentsstatus of each function is displayed on the screen, either as OK or as a num-b

Ultra Trace Oxygen Analyzer Operation 44-11Teledyne Analytical Instruments4.3.7 Filter FunctionThe response time on the most sensitive range (ppb ran

4 Operation Model Ultra Trace 30004-12Teledyne Analytical InstrumentsGenerally, the value of the zero offset is part of the oxygen reading ofthe sa

Ultra Trace Oxygen Analyzer Operation 44-13Teledyne Analytical Instruments#### PPM Zero4 Left=### ppm/sThe zeroing process will automatica

4 Operation Model Ultra Trace 30004-14Teledyne Analytical Instrumentsinstrument returns back to analyzer mode without taking the zero calibration.T

Ultra Trace Oxygen Analyzer Operation 44-15Teledyne Analytical InstrumentsThis menu allows the operator to set the time the analyzer should beheld in

vTrace Oxygen AnalyzerTeledyne Analytical Instruments4.3.3.2 Installing or Changing the Password ... 4-84.3.4 Logout ...

4 Operation Model Ultra Trace 30004-16Teledyne Analytical InstrumentsSpan Val: 008.00ppm<ENT>Span <UP>Mod #Press ∆ (<UP>) to per

Ultra Trace Oxygen Analyzer Operation 44-17Teledyne Analytical Instrumentsgas or electronics failure could set this feature off at the end of the spa

4 Operation Model Ultra Trace 30004-18Teledyne Analytical Instrumentsset of form “C" contacts rated for 3 amperes resistive load at 250 V ac.

Ultra Trace Oxygen Analyzer Operation 44-19Teledyne Analytical InstrumentsThe defeat function can also be used to reset a latched alarm.(See procedur

4 Operation Model Ultra Trace 30004-20Teledyne Analytical InstrumentsAlarm Hysterisis: There is alarm hysterisis to prevent chatter of thealarm

Ultra Trace Oxygen Analyzer Operation 44-21Teledyne Analytical InstrumentsUse the ∆∇ arrow keys to enter the upper value of the range (all rangesbegi

4 Operation Model Ultra Trace 30004-22Teledyne Analytical Instruments4.8 The Analyze FunctionNormally, all of the functions automatically switch ba

Ultra Trace Oxygen Analyzer Operation 44-23Teledyne Analytical InstrumentsTo provide an indication of the range, a second pair of analog outputtermin

4 Operation Model Ultra Trace 30004-24Teledyne Analytical Instruments

Ultra Trace Oxygen Analyzer Maintenance 55-1Teledyne Analytical InstrumentsMaintenance5.1 Routine MaintenanceAside from normal cleaning and checking

viModel Ultra Tace 3000Teledyne Analytical InstrumentsCOMBUSTIBLE GAS USAGE WARNINGDANGERThis is a general purpose instrument designed for use in anon

5 Maintenance Model Ultra Trace 30005-2Teledyne Analytical InstrumentsWARNING: THE SENSOR USED IN THE MODEL 3000 TRACEOXYGEN ANALYZER USES ELECTR

Ultra Trace Oxygen Analyzer Maintenance 55-3Teledyne Analytical Instruments5.2.3 Removing the Micro-Fuel CellThe Micro-Fuel cell is located inside t

5 Maintenance Model Ultra Trace 30005-4Teledyne Analytical Instruments5.2.4 Installing a New Micro-Fuel CellBefore installing a new cell, check

Ultra Trace Oxygen Analyzer Maintenance 55-5Teledyne Analytical Instruments5.3 Fuse Replacement1. Place small screwdriver in notch, and pry cover of

5 Maintenance Model Ultra Trace 30005-6Teledyne Analytical Instruments5.4 System Self Diagnostic Test1. Press the System button to enter the syst

Ultra Trace Oxygen Analyzer Maintenance 55-7Teledyne Analytical Instruments• TEC cooler assembly• Power Supplys• Microprocessor• Displays5 digit LED

5 Maintenance Model Ultra Trace 30005-8Teledyne Analytical Instruments5.7 TroubleshootingProblem:Erratic readings of the Oxygen concentration as

A-1Ultra Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 SpecificationsPackaging: General Purpose• Flush panel mount (Stand

A-2Appendix Model Ultra Trace 3000Teledyne Analytical InstrumentsPower: Universal power supply 85-250 V ac, at47-63 Hz.Operating Temperature: 5-40

A-3Ultra Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQTY.PART NUMBER DESCRIPTION1 CP2037 TEC C

1-1Ultra Trace Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Teledyne Analytical Instruments Model 3000 U

A-4Appendix Model Ultra Trace 3000Teledyne Analytical InstrumentsA-3 Drawing ListB-71228 Piping DiagramA-4 19-inch Relay Rack Panel MountFigure A-1

A-5Ultra Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsUltra Trace 3000 SERIES ANALYZERSAPPLICATION NOTES ONPRESSURES AND FLOW REC

A-6Appendix Model Ultra Trace 3000Teledyne Analytical InstrumentsBY-PASS:To improve the system response, a by-pass can be added to increasethe samp

1-21 Introduction Model Ultra Trace 3000Teledyne Analytical Instruments• Advanced Micro-Fuel Cell, designed for trace analysis, has a 0-250 ppb

1-3Ultra Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments1.5 Front Panel (Operator Interface)The standard Ultra Trace 3000 is hou