Teledyne 3010TB - Split architecture trace oxygen analyzer User Manual

i Trace Oxygen AnalyzerTeledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010TBTrace Oxygen AnalyzerBulkhead Mount Control Unit, PN D-66190A*

ii: Part IModel 3010TB Oxygen AnalyzerTeledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

A-12Appendix Model 3010TBTeledyne Analytical InstrumentsFlash Point: na Flammable Limits: na LEL: na UEL: naExtinguishing Media: Use extinguishing

A-13Oxygen Analyzer AppendixTeledyne Analytical InstrumentsContact of electrolyte with skin or eyes will cause aburning sensation and/or feel soapy or

A-14Appendix Model 3010TBTeledyne Analytical InstrumentsSection VIII – Control MeasuresEye Protection: Chemical splash gogglesHand Protection: Rubb

Part I: iii Part I: Control UnitTeledyne Analytical Instruments4.4.1.1 Auto Mode Zeroing ... 4-114.4.1.2 Manual

iv: Part IModel 3010TB Oxygen AnalyzerTeledyne Analytical Instruments

Part I: 2-1Oxygen Analyzer Part I: Control UnitTeledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe Model 3010TB Oxygen Analyzer Cont

2-2: Part I2 Operational Theory Model 3010TBTeledyne Analytical InstrumentsFigure 2-1: Block Diagram of the 3010TB CU Electronics

Part I: 2-3Oxygen Analyzer Part I: Control UnitTeledyne Analytical InstrumentsThe digital concentration signal—along with input from the controlpanel

2-4: Part I2 Operational Theory Model 3010TBTeledyne Analytical Instruments

Oxygen Analyzer Part I: Control UnitPart I: 3-1Teledyne Analytical InstrumentsInstallationInstallation of Model 3010 Analyzers includes:1. Unpacking,

3 Installation Model 3010TB3-2: Part ITeledyne Analytical InstrumentsFigure 3-1: Front Panel of the Model 3010 Control UnitAll operator controls ar

Oxygen Analyzer Part I: Control UnitPart I: 3-3Teledyne Analytical Instrumentsclearance for the door to open in a 90-degree arc of radius 11.75 inche

iiModel 3010TBTeledyne Analytical InstrumentsCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reprod

3 Installation Model 3010TB3-4: Part ITeledyne Analytical InstrumentsPrimary Input Power: The universal power supply requires a 100-240V ac, 50/60 H

Oxygen Analyzer Part I: Control UnitPart I: 3-5Teledyne Analytical Instruments4–20 mA dc % Range: (-M Option) Current increases linearly with increas

3 Installation Model 3010TB3-6: Part ITeledyne Analytical InstrumentsVoltage Signal Current Signal%O2 Output (V dc) Output (mA dc)0 0.0 4.01 0.1 5.6

Oxygen Analyzer Part I: Control UnitPart I: 3-7Teledyne Analytical InstrumentsThere are three alarm-circuit connectors on the alarm relays block(unde

3 Installation Model 3010TB3-8: Part ITeledyne Analytical InstrumentsDigital Remote Cal InputsRemote Zero and Span Inputs: The REMOTE SPAN and RE-M

Oxygen Analyzer Part I: Control UnitPart I: 3-9Teledyne Analytical Instruments4) When the CRC closes, remove the span command.When CRC opens again, z

3 Installation Model 3010TB3-10: Part ITeledyne Analytical Instruments• The concentration in percent• The range is use (HI< MED< LO)• The span

Oxygen Analyzer Part I: Control UnitPart I: 3-11Teledyne Analytical Instruments Figure 3-7 Remote Sensor Connector PinoutsFigure 3-8: Remote So

3 Installation Model 3010TB3-12: Part ITeledyne Analytical Instruments3.4 Testing the SystemAfter The Control Unit and the Analysis Unit are both in

Oxygen Analyzer Part I: Control UnitPart I: 4-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, configur

iii Trace Oxygen AnalyzerTeledyne Analytical InstrumentsTable of ContentsSpecific Model Information ... ivPreface ...

4 Operation Model 3010TB4-2: Part ITeledyne Analytical Instruments4.2 Using the Data Entry and FunctionButtonsData Entry Buttons: The < > arro

Oxygen Analyzer Part I: Control UnitPart I: 4-3Teledyne Analytical InstrumentsEach of these functions is described in greater detail in the following

4 Operation Model 3010TB4-4: Part ITeledyne Analytical Instrumentsactivated, the operator MUST enter the UNIQUE password togain access to set-up fun

Oxygen Analyzer Part I: Control UnitPart I: 4-5Teledyne Analytical InstrumentsOrOutput Sttng: HOLDAlarm Dly: 10 minIn the first line, TRACK or HOLD

4 Operation Model 3010TB4-6: Part ITeledyne Analytical InstrumentsTRAK/HLD Auto—CalPSWD Logout MoreUse < > arrows to blink Auto—Cal, and press

Oxygen Analyzer Part I: Control UnitPart I: 4-7Teledyne Analytical Instrumentsis in effect, pressing the ENTER button will enter the default TETAI p

4 Operation Model 3010TB4-8: Part ITeledyne Analytical InstrumentsPress Enter to change the password (either the default TETAI or thepreviously assi

Oxygen Analyzer Part I: Control UnitPart I: 4-9Teledyne Analytical InstrumentsIf no alarms are tripped, the Analyze screen appears as:0.0 ppm

4 Operation Model 3010TB4-10: Part ITeledyne Analytical InstrumentsPress the System button to start the System function.TRAK/HLD Auto—CalPSWD Logout

Oxygen Analyzer Part I: Control UnitPart I: 4-11Teledyne Analytical InstrumentsTRAK/HLD Auto-CalPSWD Logout More- Use the Right or Left arrow keys an

ivModel 3010TBTeledyne Analytical InstrumentsSpecific Model InformationThe instrument for which this manual was supplied may incorporateone or more op

4 Operation Model 3010TB4-12: Part ITeledyne Analytical InstrumentsIf you are using password protection, you will need to enter yourpassword to gain

Oxygen Analyzer Part I: Control UnitPart I: 4-13Teledyne Analytical Instruments4.4.1.2 Manual Mode ZeroingPress Zero to enter the Zero function. The

4 Operation Model 3010TB4-14: Part ITeledyne Analytical Instrumentsc. Check whether more time is needed for readings to drop to asatisfactory level.

Oxygen Analyzer Part I: Control UnitPart I: 4-15Teledyne Analytical Instruments#### ppm SpanSlope=#### ppm/sThe beginning span value is

4 Operation Model 3010TB4-16: Part ITeledyne Analytical Instruments#### % SpanSlope=#### ppm/sWhen the Span value displayed on the screen

Oxygen Analyzer Part I: Control UnitPart I: 4-17Teledyne Analytical Instrumentslatching or nonlatching, and either failsafe or nonfailsafe, or, they

4 Operation Model 3010TB4-18: Part ITeledyne Analytical InstrumentsAL—1 AL—2 Choose AlarmSet up alarm 1 by moving the blinking over to AL–1 usi

Oxygen Analyzer Part I: Control UnitPart I: 4-19Teledyne Analytical InstrumentsThe Model 3010TB is set at the factory to default to autoranging. In t

4 Operation Model 3010TB4-20: Part ITeledyne Analytical Instruments4.6.2 Fixed Range AnalysisThe autoranging mode of the instrument can be overridde

Oxygen Analyzer Part I: Control UnitPart I: 4-21Teledyne Analytical Instruments4.8 Signal OutputThe standard Model 3010TB Trace Oxygen Analyzer is eq

v Trace Oxygen AnalyzerTeledyne Analytical InstrumentsPrefaceOverviewThe Analytical Instruments Model 3010TB Trace Oxygen Analyzer isa versatile micro

4 Operation Model 3010TB4-22: Part ITeledyne Analytical InstrumentsIMPORTANT:In the event of loss of flow through the analyzer, if thevent is vented

Part I: Control Unit Maintenance 5Part I: 5-1Teledyne Analytical InstrumentsMaintenanceAside from normal cleaning and checking for leaks at the gas

5 Maintenance Model 3010TB Oxygen Analyzer5-2: Part ITeledyne Analytical InstrumentsFigure 5-1: Removing Fuse Block Cap and Fuse from Housing2. Re

Part I: Control Unit Maintenance 5Part I: 5-3Teledyne Analytical InstrumentsPreamp0OK1 Zero too high2 Amplifier output doesn't match test inpu

5 Maintenance Model 3010TB Oxygen Analyzer5-4: Part ITeledyne Analytical InstrumentsWARNING: HAZARDOUS VOLTAGES EXIST ON CERTA1INCOMPONENTS INTERN

Part II: i Part II: Analysis UnitTeledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010TBOxygen AnalyzerPart II: Analysis UnitNEC TypePart

ii: Part IIModel 3010TB Oxygen AnalyzerTeledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

Part II: iii Part II: Analysis UnitTeledyne Analytical Instruments5 Maintenance5.1 Routine Maintenance ...

iv: Part IIModel 3010TB Oxygen AnalyzerTeledyne Analytical Instruments

Part II: 1-1Oxygen Analyzer Part II: Analysis UnitTeledyne Analytical InstrumentsIntroduction1.1 OverviewThe Analytical Instruments Model 3010T Analy

viModel 3010TBTeledyne Analytical InstrumentsModel and Part Number DesignationsThe part numbers are the most specific identification. When using thism

1-2: Part II1 Introduction Model 3010TTeledyne Analytical InstrumentsFigure 1-1: Cutaway View of 3010T Analysis UnitCAUTION: Depending on the user’s

Part II: 1-3Oxygen Analyzer Part II: Analysis UnitTeledyne Analytical InstrumentsFigure 1-2: Electrical Connector/Control Panel• Power In Power input

1-4: Part II1 Introduction Model 3010TTeledyne Analytical Instruments

Part II: 2-1Oxygen Analyzers Part II: Analysis UnitsTeledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe Analysis Unit is composed o

2-2: Part II2 Operational Theory Model 3010TTeledyne Analytical Instrumentsanalyzed. The Micro-Fuel Cell is therefore a hybrid between a battery and

Part II: 2-3Oxygen Analyzers Part II: Analysis UnitsTeledyne Analytical InstrumentsAt the top end of the cell is a diffusion membrane of Teflon, who

2-4: Part II2 Operational Theory Model 3010TTeledyne Analytical InstrumentsThe overall reaction for the fuel cell is the SUM of the half reactionsab

Part II: 2-5Oxygen Analyzers Part II: Analysis UnitsTeledyne Analytical InstrumentsFigure 2-3. Characteristic Input/Output Curve for a Micro-Fuel C

2-6: Part II2 Operational Theory Model 3010TTeledyne Analytical Instruments2.3 Sample SystemThe sample system delivers gases to the Micro-Fuel Cell

Oxygen Analyzer Part II: Analysis UnitPart II: 3-1Teledyne Analytical InstrumentsInstallationInstallation of the Model 3010T Analyzer includes:1. Unp

vii Trace Oxygen AnalyzerTeledyne Analytical InstrumentsMain Features of the AnalyzerThe Model 3010TB series Oxygen Analyzers are sophisticated yetsim

3 Installation Model 3010T3-2: Part IITeledyne Analytical InstrumentsFigure 3-1 is a view with the cover removed showing the external GasConnector P

Oxygen Analyzer Part II: Analysis UnitPart II: 3-3Teledyne Analytical InstrumentsFor pressurized service, use the restrictor without the blue dot and

3 Installation Model 3010T3-4: Part IITeledyne Analytical Instruments2. Hold the fitting body steady with a backup wrench, and withanother wrench ro

Oxygen Analyzer Part II: Analysis UnitPart II: 3-5Teledyne Analytical InstrumentsFigure 3-3: Electrical Connector/Control PanelFor safe connections,

3 Installation Model 3010T3-6: Part IITeledyne Analytical InstrumentsFigure 3-4: Control Unit (CU) to Analysis Unit (AU) Connector CableIf you use y

Oxygen Analyzer Part II: Analysis UnitPart II: 3-7Teledyne Analytical InstrumentsThe voltage from the solenoid outputs is nominally 0 V for the OFFan

3 Installation Model 3010T3-8: Part IITeledyne Analytical Instruments• Check the integrity and accuracy of the gas connections. Makesure there are n

Oxygen Analyzer Part II: Analysis UnitPart II: 4-1Teledyne Analytical InstrumentsOperation4.1 IntroductionAll operation (except observing the flowmet

4 Operation Model 3010TB4-2: Part IITeledyne Analytical Instrumentsrange of interest is recommended. Since the oxygen concentration in air is209,000

Oxygen Analyzer Part II: Analysis UnitPart II: 4-3Teledyne Analytical InstrumentsTable 4-1: Self Test Failure CodesPower0OK1 5 V Failure2 15 V Failur

viiiModel 3010TBTeledyne Analytical Instruments

4 Operation Model 3010TB4-4: Part IITeledyne Analytical Instrumentsc. Check whether more time is needed for PPM readings to drop toan acceptable lev

Oxygen Analyzer Part II: Analysis UnitPart II: 5-1Teledyne Analytical InstrumentsMaintenance5.1 Routine MaintenanceAside from normal cleaning and che

5 Maintenance Model 3010TB5-2: Part IITeledyne Analytical InstrumentsFigure 5-1: Major Components5.2 Cell ReplacementThe Micro-Fuel Cell is a seale

Oxygen Analyzer Part II: Analysis UnitPart II: 5-3Teledyne Analytical InstrumentsWARNING: THE SENSORS USED IN THE MODELS 3010T OXY-GEN ANALYZERS USE

5 Maintenance Model 3010TB5-4: Part IITeledyne Analytical Instruments5.2.3 Removing the Micro-Fuel CellWARNING: DO NOT TOUCH THE SENSING SURFACE OF

Oxygen Analyzer Part II: Analysis UnitPart II: 5-5Teledyne Analytical InstrumentsTo remove an existing cell:1. Remove power to the instrument by unpl

5 Maintenance Model 3010TB5-6: Part IITeledyne Analytical InstrumentsStep 8. With O-ring in place, align the guide pin with the hole on thecell hol

Oxygen Analyzer Part II: Analysis UnitPart II: 5-7Teledyne Analytical Instruments5.3 Fuse ReplacementThe 3010T Analysis Unit requires two 5 x 20 mm,

5 Maintenance Model 3010TB5-8: Part IITeledyne Analytical InstrumentsAnalog0OK1 DAC A (0–1 V Concentration)2 DAC B (0–1 V Range ID)3 Both FailedPre

A-1Oxygen Analyzer AppendixTeledyne Analytical InstrumentsOPERATING INSTRUCTIONSModels 3010TBOxygen AnalyzersAppendixNEMA 4 Bulkhead Mount Control Uni

Part I: i Part I: Control UnitTeledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010TBOxygen AnalyzerPart I: Control UnitNEMA 4 Bulkhead Mou

A-2Appendix Model 3010TBTeledyne Analytical InstrumentsContentsA-1 Model 3010TB Specifications ... A-3A-2 Reco

A-3Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 Models 3010TB SpecificationsPackaging: General Purpose Control Unit• Bulkhead M

A-4Appendix Model 3010TBTeledyne Analytical InstrumentsDisplays: 2 line by 20 alphanumeric, VFD screen, andone 5 digit LED display. Flowmeter onAna

A-5Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQty Part Number Description1 D65295B Customer Interfa

A-6Appendix Model 3010TBTeledyne Analytical Instrumentsor your local representative.A-3 Drawing ListD-66190A:Final Assembly, Control Unit.D-65478:

A-7Oxygen Analyzer AppendixTeledyne Analytical Instruments3000 SERIES ANALYZERSAPPLICATION NOTES ON RESTRICTORS,PRESSURES, AND FLOW RECOMMENDATIONS300

A-8Appendix Model 3010TBTeledyne Analytical Instruments The second function that the restriction device provides is a pressuredrop. This device is

A-9Oxygen Analyzer AppendixTeledyne Analytical InstrumentsBY-PASS:To improve the system response, a by-pass can be added to increasethe sample flow ra

A-10Appendix Model 3010TBTeledyne Analytical Instruments

A-11Oxygen Analyzer AppendixTeledyne Analytical InstrumentsMeltingPoint(°C)328360A-4 Material Safety Data SheetProduct Name: Micro-Fuel Cells and Supe