Teledyne 3300TB - Low cost trace oxygen analyzer User Manual

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Teledyne Analytical Instruments
OPERATING INSTRUCTIONS FOR
Model 3300TB
Trace Oxygen Analyzer
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING
SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST
FOR A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED SUPERVISOR/
MANAGER.
DANGER
P/N M70362
06/22/00
ECO # 00-0228
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Summary of Contents

Page 1 - Model 3300TB

iTeledyne Analytical InstrumentsOPERATING INSTRUCTIONS FORModel 3300TBTrace Oxygen AnalyzerHIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESE

Page 2

1-41 Introduction Model 3300TBTeledyne Analytical Instruments• Power Connection AC version: 100–240 VAC, at 50/60Hz.The connector housing include

Page 3 - Contents

2-1Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe analyzer is composed of two subsyst

Page 4

2-22 Operational Theory Model 3300TBTeledyne Analytical InstrumentsMicro-Fuel Cell is therefore a hybrid between a battery and a true fuel

Page 5

2-3Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical Instrumentsconductor connecting them, through some electrical circuitry, to one of t

Page 6 - COMBUSTIBLE GAS USAGE WARNING

2-42 Operational Theory Model 3300TBTeledyne Analytical Instrumentsexternal current, will increase, even though the proportion of oxygen h

Page 7 - 1.1 Overview

2-5Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical Instruments2.3 Electronics2.3.1 GeneralThe signal processing uses an Intel microcon

Page 8 - 1.3 Front Panel Description

2-62 Operational Theory Model 3300TBTeledyne Analytical InstrumentsIn the presence of oxygen the cell generates a current. The sensor has

Page 9 - 1.4 Rear Panel Description

3-1Trace Oxygen Analyzer Installation 3Teledyne Analytical InstrumentsInstallation of the analyzer includes:1. Unpacking the system.2. Mounting the C

Page 10

3 Installation Model 3300TB3-2Teledyne Analytical Instruments3.2 Location and Mounting3.2.1 Control Unit InstallationThe 3300TB Control Unit is de

Page 11 - 2.2 Micro-Fuel Cell Sensor

3-3Trace Oxygen Analyzer Installation 3Teledyne Analytical Instruments3.3 Electrical ConnectionsFigure 3-1 shows the Model 3300TB rear panel of the

Page 12

iiTeledyne Analytical InstrumentsCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reproduced, trans

Page 13

3 Installation Model 3300TB3-4Teledyne Analytical InstrumentsAnalog Outputs: There are three DC output signal connectors withscrew terminals on th

Page 14

3-5Trace Oxygen Analyzer Installation 3Teledyne Analytical InstrumentsThe specific descriptions for each type of alarm are as follows:Alarm #1 Progra

Page 15 - 2.3 Electronics

3 Installation Model 3300TB3-6Teledyne Analytical Instruments3.4.1 Vacuum Service OptionFor vacuum service pluming reference figure 3-4. The vacu

Page 16

3-7Trace Oxygen Analyzer Installation 3Teledyne Analytical Instruments3.5 Installation ChecklistBefore connecting the instrument to the power source

Page 17 - Installation

3 Installation Model 3300TB3-8Teledyne Analytical Instruments

Page 18 - 3.2 Location and Mounting

Trace Oxygen Analyzer Operation 44-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been mounted, the gas lines connect

Page 19 - 3.3 Electrical Connections

4 Operation Model 3300TB4-2Teledyne Analytical Instruments4.2 Using the Function and Data EntryButtonsWhen no buttons on the Analyzer are being pre

Page 20

Trace Oxygen Analyzer Operation 44-3Teledyne Analytical Instruments4.3.1 HI RangeSetting the HI Range fullscale value defines the LEAST sensitiveanal

Page 21 - 3.4 Gas Connections

4 Operation Model 3300TB4-4Teledyne Analytical Instrumentsuntil the display reads the desired percent concentration. (ifwithin 5 seconds no key is

Page 22 - Customer Supplied Parts

Trace Oxygen Analyzer Operation 44-5Teledyne Analytical Instruments4.5 Selecting a Fixed Range or AutorangingThe Model 3300TB can operate in fixed hi

Page 23 - 3.5 Installation Checklist

iiiTeledyne Analytical InstrumentsContentsIntroduction1.1 Overview... 1-11.2 Main

Page 24

4 Operation Model 3300TB4-6Teledyne Analytical Instruments4.7 Displaying Percent & PPM on the LEDDisplayThe analyzer displays the concentration

Page 25 - 4.1 Introduction

5-1Trace Oxygen Analyzer Maintenance 5Teledyne Analytical InstrumentsMaintenanceAside from normal cleaning and checking for leaks at the gas connect

Page 26 - • SET LO RANGE

5-25 Maintenance Model 3300TBTeledyne Analytical Instrumentsfuse holder will slide out. There are two fuses in use and are visible inthe cl

Page 27

5-3Trace Oxygen Analyzer Maintenance 5Teledyne Analytical InstrumentsWARNING: THE SENSOR USED IN THE MODEL 3300TB CON-TAINS AN ELECTROLYTE WHICH INC

Page 28

5-45 Maintenance Model 3300TBTeledyne Analytical Instruments4. Slowly withdraw the cap from the block. The cell should come outwith the ca

Page 29 - 4.6 Calibration

5-5Trace Oxygen Analyzer Maintenance 5Teledyne Analytical InstrumentsIf you have a warranty claim, you must return the cell in question to thefactor

Page 30 - Supplementary Information

5-65 Maintenance Model 3300TBTeledyne Analytical Instruments

Page 31 - 5.1 Replacing the Fuse

A-1Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA.1 SpecificationsRanges: Two user selectable ranges can be setbetween 0-10 pp

Page 32 - Calibration

A-2Appendix Model 3300TBTeledyne Analytical InstrumentsA.2 Spare Parts ListQTY P/N DESCRIPTION1 C-65220-A PC Board, Main1 C-64586

Page 33

A-3Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA.3 Reference DrawingD-70361 Outline DiagramD-70362 Final AssemblyA.4 MiscellaneousThe

Page 34

ivTeledyne Analytical Instruments4.4.1 Alarm 1 ... 4-34.4.2 Alarm 2 ...

Page 35

A-4Appendix Model 3300TBTeledyne Analytical Instruments

Page 36

A-5Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA.5 Material Safety Data SheetSection II – Physical and Chemical DataChemical and Comm

Page 37 - A.1 Specifications

A-6Appendix Model 3300TBTeledyne Analytical InstrumentsSection III – Physical HazardsSection IV – Health Hazard DataPotential for fire and e

Page 38 - A.2 Spare Parts List

A-7Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsSection V – Emergency and First Aid ProceduresNOTE: The oxygen sensors are sealed, and

Page 39 - A.4 Miscellaneous

vTeledyne Analytical InstrumentsModel 3300TB complies with all of the requirements of theCommonwealth of Europe (CE) for Radio Frequency Interference,

Page 40

viTeledyne Analytical InstrumentsCOMBUSTIBLE GAS USAGE WARNINGDANGERThis is a general purpose instrument, the Control Unit is de-signed for usage in a

Page 41

1-1Trace Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Teledyne Electronic Technologies Analytical Instru

Page 42

1-21 Introduction Model 3300TBTeledyne Analytical Instruments• Three analog outputs: two for measurement (0–10 V dc, andnegative ground 4–20 mA d

Page 43

1-3Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments• Set HI Range Set the high analysis range for the instrument (upto 0-9999ppm)

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