Teledyne 6200A - Sulfides analyzer User Manual

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Summary of Contents

Page 1 - MANUAL ADDENDUM

MODEL 6200ATRS ANALYZERMANUAL ADDENDUMTELEDYNE ANALYTICAL INSTRUMENTS03655 Rev. A, August, 2000

Page 2 - TABLE OF CONTENTS

TAI - Thermal Converter Operator Manual - Page 6FIGURE 2.2 – WITH IZS OPTION

Page 3 - TABLE OF FIGURES

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Whenever a warning message is reported on the analyzer display, if the RS-232 interface i

Page 4 - TABLE OF TABLES

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G An example of an actual sequence of calibration status messages is: C DDD:HH:MM IIII STAR

Page 5 - 1.0 WARRANTY

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G The following is a summary of the Diagnostic commands. Table 6-14: RS-232 Diagnostic Com

Page 6

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G In all of the commands, brackets ([ ]) denote optional parameters. The ID parameter is th

Page 7 - 2.0 INTRODUCTION

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Data Report Format: A data report format looks like the following: D 31:10:06 0412 CONC

Page 8 - 2.3 Configurations

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6.8.8 VARIABLES Commands and Messages Table 6-16: RS-232 Operating Modes Mode Descript

Page 9

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G A list of variables and their settings can be requested over the RS-232 port by: V LIST

Page 10 - FIGURE 2.2 – WITH IZS OPTION

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G INTENTIONALLY BLANK 6-26

Page 11

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7 CALIBRATION AND ZERO/SPAN CHECKS There are several ways to check and adjust the calibr

Page 12

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 7-1: Types of Zero/Span Checks and Calibrations Section Type of Cal or Check Des

Page 13

TAI - Thermal Converter Operator Manual - Page 7FIGURE 2.3 – WITH M702 CALIBRATOR OPTION

Page 14 - 2.5 Installation

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 7-1: Model 6200A Calibration Setup 7-3

Page 15

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.1 Manual Zero/Span Check or Calibration through the Sample Port The zero and span cali

Page 16 - 2.6 Operation and Calibration

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Enter the expected SO2 span gas concentration: Table 7-3: Enter Expected Span Gas Concen

Page 17 - Apparent

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.2 Manual Zero/Span Check or Calibration with Zero/Span Valves Option The Zero/Span val

Page 18

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.3 Manual Zero/Span Check with IZS Option The Internal Zero/Span (IZS) system can be op

Page 19

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.6 Calibrate on SO2 Permeation Tube If the 6200A is equipped with the IZS option, it is

Page 20

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 7-7: IZS or Z/S Valves Modes with Remote Contact Closure Ext Zero CC Ext Span CC

Page 21 - 3.0 TROUBLESHOOTNG

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G All monitoring instrument systems are subject to some drift and variation in internal par

Page 22

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 7-8: Activity Matrix for Calibration Equipment & Supplies Equipment/supplies

Page 23 - 4.0 MAINTENANCE

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 7-9: Activity Matrix for Calibration Procedure Equipment/supplies Acceptance limi

Page 24

TAI - Thermal Converter Operator Manual - Page 82.4 The M501TRS – Total Reduced Sulfur ConverterThe M501TRS oxidizes reduced sulfur compounds to SO2 i

Page 25

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.8.5 SO2 Calibration Procedure There are two calibration procedures for 6200A such as d

Page 26 - SULFUR DIOXIDE ANALYZER

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Zero calibration procedure. Table 7-10: EPA Zero Calibration Procedure Step Number Acti

Page 27

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 7-2: Diagram Of Calibration System Table 7-11: EPA Expected Span Gas Concentra

Page 28 - Table of Contents

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 7-12: EPA Span Calibration Procedure Step Number Action Comment 1. Press CAL T

Page 29

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 1. Zero calibration procedure is identical to Table 7-11. 2. Generate the SO2 concentra

Page 30

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G By rearranging Equation 7.2 it is possible to calculate total air flow which is sum of Fc

Page 31

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.8.6 Calibration Frequency To ensure accurate measurements of the SO2 concentrations, c

Page 32 - List of Figures

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 7-13: Definition of Level 1 and Level 2 Zero and Span Checks (from Section 2.0.9 o

Page 33 - List of Tables

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.8.8 Summary of Quality Assurance Checks The following items should be checked on a reg

Page 34

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.8.9 ZERO and SPAN Checks A system of Level 1 and Level 2 zero span checks (see Table 7

Page 35

TAI - Thermal Converter Operator Manual - Page 9FIGURE 2.4 – TRS CONVERTER LAYOUT

Page 36 - 1 HOW TO USE THIS MANUAL

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.8.9.2 Precision Check A periodic check is used to assess the data for precision. A one

Page 37 - 1.1 Safety Messages

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 7-15: NIST-SRM's Available for Traceability of Calibration and Audit Gas Stan

Page 38 - 2 GETTING STARTED

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6200A with IZS option can be used to calibrate zero/span of one Range #, but not both. Ot

Page 39

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 7.11 References 1. Environmental Protection Agency, Title 40, Code of Federal Regulatio

Page 40

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 8 MAINTENANCE NOTE The operations outlined in this chapter are to be performed by qua

Page 41 - Figure 2-2: Rear Panel

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 8.2 Replacing the Sample Particulate Filter The particulate filter should be inspected o

Page 42

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 8-1: Replacing the Particulate Filter 8-3

Page 43 - 2.3 Initial Operation

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 8.3 Replacing the Permeation Tube (option) The permeation tube is contained in the oven

Page 44

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 3. Replace with charcoal. 4. Re-install felt pad and re-tighten the cap. Make sure the

Page 45

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 8.6 Cleaning the Reaction Cell The reaction cell should be cleaned whenever troubleshooti

Page 46

TAI - Thermal Converter Operator Manual - Page 102.5 InstallationThe 6200A comes in two chassis. There is a power cord for each that should be plugge

Page 47 - Figure 2-4: Front Panel

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 8-2: Reaction Cell 8-7

Page 48 - Figure 2-5: Assembly Layout

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 8-3: Pneumatic Diagram 8-8

Page 49

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 8.8 Leak Check Procedure There are two methods of leak checking. First one is the vacuum

Page 50

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 10. Verify leak by pressurizing the pneumatic system and close the shut-off valve. If the

Page 51

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9 DIAGNOSTIC, TROUBLESHOOTING NOTE The operations outlined in this chapter are to be

Page 52 - WARRANTY

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Check the TEST functions: A. Compare the TEST functions to the factory values in Table 2

Page 53

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.1 Operation Verification - 6200A Diagnostic Techniques 9.1.1 Fault Diagnosis with TES

Page 54 - 3.3 Warranty

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment PRES Check

Page 55

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment PMT 0 - 50

Page 56 - ANALYZER

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment STR LGT 0

Page 57

TAI - Thermal Converter Operator Manual - Page 11FIGURE 2.5 – PNEUMATIC CONNECTIONS

Page 58

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment SLOPE 1.0

Page 59 - 4.2 Instrument Description

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment RCELL TEMP

Page 60 - 4.2.5 Front Panel

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.1.2 Fault Diagnosis with WARNING Messages The 6200A monitors several internal values f

Page 61

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-2: Front Panel Warning Messages (Continued) Message Description IZS TEMP WARNIN

Page 62

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.1.3 Fault Diagnosis using DIAGNOSTIC Mode Diagnostic mode can be looked at as a tool k

Page 63 - 4.2.7 Pneumatic System

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-3: Summary of Diagnostic Modes DIAG Mode Description SIGNAL I/O Gives access t

Page 64 - 5 SOFTWARE FEATURES

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.1.3.1 Signal I/O Diagnostic Table 9-4: Diagnostic Mode - Signal I/O No Signal Contr

Page 65

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-4: Diagnostic Mode - Signal I/O (Continued) No Signal Control Description 10

Page 66 - 5.1.1 Sample Menu

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-4: Diagnostic Mode - Signal I/O (Continued) No Signal Control Description 19

Page 67 - 5.1.2 Set-Up Menu

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-4: Diagnostic Mode - Signal I/O (Continued) No Signal Control Description 34

Page 68

TAI - Thermal Converter Operator Manual - Page 122.6 Operation and CalibrationRefer to the 6200A manual for the overall operation of the SO2 analyzer.

Page 69

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G NOTE If the SO2 concentration display is not within the nominal range of 1000 ± 100 ppb

Page 70 - 5.2 Sample Mode

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.1.3.5 DAC Calibration The Digital to Analog Converters (DAC) are calibrated when the i

Page 71

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 9-5: Model 6200A Variables No. Name Units Default Value Value Range Description

Page 72

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.1.5 Test Channel Analog Output Many of the TEST functions have an analog voltage associ

Page 73

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.1.6 Factory Calibration Procedure (Quick Cal) This procedure is referred to in other T

Page 74

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Recalibrate the instrument for both zero and span to calculate the slope and offset. (Ref

Page 75 - 5.3 Set-Up Mode

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.2 Performance Problems When the response from a span check is outside the control limi

Page 76 - 5.3.4 Range Menu

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.2.2 Flow Check 1. Check TEST function SAMP FLOW - Should be 700 ± 10%. 2. Check that

Page 77

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.2.4 Negative Concentration Display 1. Mis-calibration. The 'zero' gas that

Page 78

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.2.6 Unstable Span Common causes are: 1. Leak in pneumatic system. 2. Unstable UV lam

Page 79

TAI - Thermal Converter Operator Manual - Page 13When the span gas reading stabilizes, Z3 is subtracted from the span reading, yielding the actual H2S

Page 80 - 5.3.8 Communications Menu

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.2.7 Unstable Zero Common causes are: 1. Leak in pneumatic system. 2. Light leak - ch

Page 81 - 5.3.9 Variables Menu (VARS)

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.2.9 Inability to Zero If the ZERO button is not illuminated when attempting to zero, t

Page 82 - 6.2 Zero/Span Valves

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.2.11 Slow Response Contaminated or dirty sample delivery pneumatics A. Dirty/plugged

Page 83

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3 Electronic Subsystem Troubleshooting and Adjustments 9.3.1 Computer, Display, Keybo

Page 84

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Like the display, the overall functioning of the CPU can be confirmed by a simple test. 1

Page 85

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-1: CPU Board Jumper Settings 9-32

Page 86

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.1.3 Front Panel Keyboard The keyboard consists of 8 keys and 3 LED's. Key strok

Page 87

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-2: RS-232 Pin Assignments 9.3.2.1 RS-232 Connection Examples Example 1 Conne

Page 88

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Example 2 Connecting the TAI analyzer to a serial printer. In this case, it will be neces

Page 89

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.2.2 RS-232 Diagnostic Procedures There are several features of the 6200A to make con

Page 90 - 6.7 Status Output

TAI - Thermal Converter Operator Manual - Page 14Table 2.3 – Span Calibration ProcedureStepNumberAction Comment1.Press CALS With sample gas flowing in

Page 91 - 6.8 RS-232 Interface

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 2. Analog output channel test. In the DIAGNOSTIC menu on the front panel, there is a tes

Page 92

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.3.1 ADC/DAC Calibration Procedure Due to the stability of modern electronics this pr

Page 93 - Key Function

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G EXIT to terminate. The exact voltage values depend on the DIP switch settings on the anal

Page 94 - 6.8.2 Command Summary

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.3.2 Changing Output Voltage Ranges Several different output voltage ranges can be se

Page 95

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-3: V/F Board Dip Switch Settings 9-41

Page 96

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.4 Status/Temp Board The Status/Temp Board is a multifunction board that: 1. Convert

Page 97

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G These 3 outputs are controlled by a common pot (R34) on the upper edge of the card. If th

Page 98

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 1. Voltage method - preferred method. Digital type Multi-meters (DMM) are ideally suite

Page 99

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.5 Power Supply Module The Power Supply Module consists of several subassemblies desc

Page 100

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-4: Power Supply Module Layout 9-46

Page 101

TAI - Thermal Converter Operator Manual - Page 153. Press the "up-arrow" under the digit or the "down-arrow" at the left to scroll

Page 102

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-5: Electrical Block Diagram 9-47

Page 103

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.5.1 PSM Diagnostic Procedures The Linear Power Supply board can be tested by checkin

Page 104

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.6 Flow/Pressure Sensor The flow/pressure sensor board consists of 1 pressure sensor

Page 105

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-6: Flow/Pressure Sensor 9-50

Page 106

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-7: SO2 Sensor Module 9-51

Page 107 - INTENTIONALLY BLANK

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-8: SO2 Sensor Module 9-52

Page 108

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.3.7 Reaction Cell Temp The reaction cell temperature is controlled by the CPU. It oper

Page 109 - TAI Model 6200A SO

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 1. Remove three screws that hold the sensor assembly (refer to Figure 2-1 they are locat

Page 110

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-9: PMT Cooler Subsystem 9-55

Page 111 - Sample Port

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5. Pull out PMT, LED, and thermistor carefully from the cooler block. Be careful not to

Page 112

TAI - Thermal Converter Operator Manual - Page iTABLE OF CONTENTSTABLE OF CONTENTS...

Page 113 - Zero/Span Valves Option

TAI - Thermal Converter Operator Manual - Page 16Table 2.4 – Temperature Controller - Initial SettingsPRESS DISPLAY INITIAL VALUESELP PROP BANDUP/DOWN

Page 114

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9. Use Figure 9-10 to check the voltages at each pin of the supply, and the overall volt

Page 115 - 7.6 Calibrate on SO

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.4 Optical Sensor Module Troubleshooting 9.4.1 PMT The PMT detects the light emitted b

Page 116

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G NOTE The operations outlined in this chapter are to be performed by qualified maintenan

Page 117

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Without leaving DIAG menu, Scroll until PMT_SIGNAL is shown. It should display near 0 ±

Page 118

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 9-11: Kicker Leak Check 9-61

Page 119 - 7.8.3 Data Recording Device

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.5.4 Z/S Valves & IZS Permeation Tube Oven The Z/S Valves and IZS are both options

Page 120 - Calibration Procedure

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 10 TAI 6200A SPARE PARTS LIST Note: Use of replacement parts other than those supplied b

Page 121

TAI - Thermal Converter Operator Manual - Page 173.0 TROUBLESHOOTNGNO POWER: Plugged in?Switched on?Circuit breaker Tripped?NOT HEATING: PV/SV switch

Page 122

TAI - Thermal Converter Operator Manual - Page 18FIGURE 3.1 – TRS WIRING DIAGRAM

Page 123

TAI - Thermal Converter Operator Manual - Page 194.0 MAINTENANCE4.1 SO2 Analyzer MaintenanceMaintenance of the SO2 analyzer is covered in Section 8 of

Page 124

TAI - Thermal Converter Operator Manual - Page 20• If no drop off occurs when the temperature is raised to 1050C, select the set-pointtemperature that

Page 125

TAI - Thermal Converter Operator Manual - Page 21FIGURE 4.1 – DILUTER FLOW BLOCK ASSEMBLY

Page 126 - 7.8.6 Calibration Frequency

INSTRUCTION MANUAL MODEL 6200A SULFUR DIOXIDE ANALYZER SERIAL NO. _______________ TELEDYNE ANALYTICAL INSTRUMENTS 16830 CHESTNUT STREET CITY

Page 128

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table of Contents 1 HOW TO USE THIS MANUAL...

Page 129 - 7.8.9 ZERO and SPAN Checks

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6 OPTIONAL HARDWARE AND SOFTWARE...6-1 6.1 RACK

Page 130

TAI - Thermal Converter Operator Manual - Page iTABLE OF FIGURESFIGURE 2.1 – STANDARD CONFIGURATION 5FIGURE 2.2 – WITH IZS OPTION 6FIGURE 2.3 – WITH M

Page 131 - Auto Range

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 8 MAINTENANCE ...

Page 132 - 7.10 Calibration Quality

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 9.4 OPTICAL SENSOR MODULE TROUBLESHOOTING...

Page 133 - 7.11 References

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G List of Figures FIGURE 2-1: REMOVAL OF SHIPPING SCREWS...

Page 134 - 8 MAINTENANCE

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G List of Tables TABLE 2-1: FINAL TEST AND CALIBRATION VALUES...

Page 135

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G TABLE 8-1: PREVENTATIVE MAINTENANCE SCHEDULE...

Page 137

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 1 HOW TO USE THIS MANUAL The Model 6200A has been designed with serviceability, reliabil

Page 138

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 1.1 Safety Messages Your safety and the safety of others is very important. We have prov

Page 139

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 2 GETTING STARTED 2.1 Installation CAUTION To avoid personal injury, always use two pe

Page 140 - Figure 8-2: Reaction Cell

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 2. If desired, attach the analog output connections to a strip chart recorder and/or dat

Page 141

TAI - Thermal Converter Operator Manual - Page iTABLE OF TABLESTABLE 2.1 – TRS CONVERTER SPECIFICATIONS...

Page 142 - 8.8 Leak Check Procedure

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 2-1: Removal of Shipping Screws 2-3

Page 143

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 2-2: Rear Panel 2-4

Page 144

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 2-3: Rear Panel Pneumatic Recommendations 2-5

Page 145

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 2.3 Initial Operation Turn on the instrument power. 1. The display should immediately

Page 146

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G The next task is to calibrate the analyzer. There are several ways to do a calibration; t

Page 147 - (table continued)

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Step 2 - Calibrate the instrument: Zero/Span Calibration Procedure Step Number Action C

Page 148

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Step 3 - Review the quality of the calibration: Calibration Quality Check Procedure Step

Page 149

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 2-4: Front Panel 2-10

Page 150

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 2-5: Assembly Layout 2-11

Page 151

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 2-1: Final Test and Calibration Values TEST Values Observed Value Units Nominal R

Page 152

TAI - Thermal Converter Operator Manual - Page 11.0 WARRANTYTELEDYNE ANALYTICAL INSTRUMENTS02024cPrior to shipment, TAI equipment is thoroughly inspec

Page 153

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 2-1: Final Test and Calibration Values (Continued) Span and Cal Values Parameter O

Page 154

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G INTENTIONALLY BLANK 2-14

Page 155

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY 3.1 Specifications Ranges In 1ppb increm

Page 156

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 3.2 EPA Equivalency Designation Teledyne Analytical Instruments, Model 6200A Sulfur Diox

Page 157

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 3.3 Warranty WARRANTY POLICY Prior to shipment, TAI equipment is thoroughly inspected and

Page 158

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G TERMS AND CONDITIONS All units or components returned to TAI should be properly packed fo

Page 159 - 37 CONC_OUT_1 YES DAC0 (SO

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 4 THE 6200A SO2 ANALYZER 4.1 Principle of Operation The operation of the TAI Model 6200

Page 160

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Ultraviolet light is focused through a narrow 214 nm bandpass filter into the reaction ch

Page 161

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 4-1: 6200A Sulfur Dioxide Analyzer 4-3

Page 162

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 4.2 Instrument Description 4.2.1 Sensor Module, Reaction Cell, Detector The sensor modu

Page 163

TAI - Thermal Converter Operator Manual - Page 21.1 Claims for damaged shipmentsAll instruments should be thoroughly inspected immediately upon receip

Page 164 - Sample Pressure

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G The 6200A is a true computer based instrument. The microprocessor does most of the instru

Page 165

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 4-1: System Modes Display Mode Meaning SAMPLE xx(1) SAMPLE xx(1) ZERO CAL x(2) SP

Page 166 - 9.2 Performance Problems

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 4-2: Front Panel Display 4.2.5.2 Status LED's At the right of the display

Page 167 - 9.2.2 Flow Check

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 4.2.5.3 Power Switch The power switch has two functions. The rocker switch controls over

Page 168 - 9.2.5 Excessive Noise

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5 SOFTWARE FEATURES This section covers the software features of 6200A which is designed

Page 169 - 9.2.6 Unstable Span

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 5-2: Setup Menu Tree 5-2

Page 170 - 9.2.8 Inability to Span

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.1.1 Sample Menu Table 5-1: 6200A Sample Menu Structure Menu Level Level 1 Level 2

Page 171 - 9.2.10 Non-Linear Response

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.1.2 Set-Up Menu Table 5-2: 6200A Setup Menu Structure Setup Menu #1 Level 1 Level 2

Page 172 - 9.2.11 Slow Response

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 5-3: 6200A Menu Structure - Setup Menu #2 Setup Menu #2 Level 1 Level 2 Level 3

Page 173 - Adjustments

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 5-4: 6200A Menu Structure - Setup Menu #3 Setup Menu #3 Level 1 Level 2 Level 3

Page 174

TAI - Thermal Converter Operator Manual - Page 32.0 INTRODUCTIONThis manual addendum should be used in conjunction with the standard Model 6200A. 2.1

Page 175

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.2 Sample Mode 5.2.1 Test Functions NOTE In any of the following TEST functions, if XX

Page 176 - 9.3.2 RS-232 Communications

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G PMT Voltage The PMT VOLTAGE measures the PMT signal at the output of the preamp board. Th

Page 177

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G DC Power Supply (DCPS) The DCPS voltage is a composite of the 5 and ±15VDC voltages in th

Page 178

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.2.2 CAL, CALS, CALZ, Calibration Functions The calibration and zero/span checking of th

Page 179

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.2.2.5 Formula Values The slope and offset terms should be checked after each calibrati

Page 180

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.3 Set-Up Mode 5.3.1 Configuration Information (CFG) This menu item will tell if the i

Page 181

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G <PRM and PRM> will appear. These buttons are used to scroll through the parameters

Page 182

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G NOTE Only one of the following range choices can be active at any one time. There are 3

Page 183

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.3.4.3 Dual Ranges Dual Ranges allows you to select different ranges for REC and DAS an

Page 184

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 3. SELECT RANGE The range selection is the same with dilution as with normal monitoring

Page 185 - 9.3.4 Status/Temp Board

TAI - Thermal Converter Operator Manual - Page 42.2 The 6200A Sulfides AnalyzerThe TAI Model 6200A Sulfides Analyzer, is designed to measure mixed sul

Page 186

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.3.5 Password Enable There are two levels of password protection. The most restrictive

Page 187

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 5.3.9 Variables Menu (VARS) This menu enables you to change the settings on certain inte

Page 188 - 9.3.5 Power Supply Module

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6 OPTIONAL HARDWARE AND SOFTWARE 6.1 Rack Mount Options Rack Mount including slides a

Page 189

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 6-1: Zero/Span Valve Operation Mode Description Reference Section 1. Front pane

Page 190

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6.3 Internal Zero/Span (IZS) The IZS option includes the Zero/Span Valves described abov

Page 191

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 6-2: Setup Automatic Zero/Span Calibration Default Description Timer Enable O

Page 192 - 9.3.6 Flow/Pressure Sensor

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Example 2: to perform zero calibration adjust once per day retarding 15 minutes everyday

Page 193

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6.5 Permeation Tube (used with IZS option) SO2 is normally a gas at room temperature and

Page 194 - Sensor Module

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Suggested permeation tubes: SO2 Permeation tube uncertified 0.4ppm @ 0.7 lpm SO2 Permeat

Page 195 - Figure 9-8: SO

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Figure 6-1: Permeation Tube Installation 6-8

Page 196 - 9.3.9 PMT Cooler

TAI - Thermal Converter Operator Manual - Page 5FIGURE 2.1 – BASIC CONFIGURATION

Page 197

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6.6 4-20 mA, Current Loop Output The current loop option replaces the voltage output of

Page 198

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6.8 RS-232 Interface The RS-232 communications protocol allows the instrument to be conn

Page 199

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 6-4: RS-232 Port Setup - Front Panel Decimal Value Description 1 Turns on quiet

Page 200

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 940331 is the default password. The password can be changed to any number from 0 to 99999

Page 201 - 9.4.1 PMT

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 6-6: RS-232 Terminal Mode Editing Keys Key Function CR (carriage return) Execute

Page 202 - 9.4.4 Shutter System

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 6-7: RS-232 Command Summary Commands Definition ? Print help screen T SET ALL E

Page 203 - 9.5.3 Kicker

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 6-8: RS-232 Command Summary Terminal Mode Editing Keys Definition V MODE Print c

Page 204

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G Table 6-9: RS-232 Interface Command Types First Character Message Type C Calibration st

Page 205

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G 6.8.3 TEST Commands and Messages Table 6-10: RS-232 Test Messages Name Message Descri

Page 206

TAI Model 6200A SO2 Analyzer Operator Manual, 02164, Rev. G The T command lists TEST messages. Examples of the T command are: T LIST Lists test mess

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