Teledyne 6700-C Total Organic Carbon Analyzer (Hi-Temp Comb User Manual

Browse online or download User Manual for Equipment Teledyne 6700-C Total Organic Carbon Analyzer (Hi-Temp Comb. Teledyne 6700-C Total Organic Carbon Analyzer (Hi-Temp Combustion version) User Manual [fr]

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Teledyne Analytical Instruments
OPERATING INSTRUCTIONS FOR
Model 6700C
High Temperature Combustion
Online TOC Analyzer
DANGER
Depending upon your application, toxic gases may be present in this monitoring
system.
Personal protective equipment may be required when servicing this instrument.
Hazardous voltages exist on certain components internally which may persist
for a time even after the power is turned off and disconnected.
Only authorized personnel should conduct maintenance and/or servicing.
Before conducting any maintenance or servicing, consult with authorized
supervisor/manager.
P/N M6700C-C
3/06/12
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Summary of Contents

Page 1 - Model 6700C

Teledyne Analytical Instruments OPERATING INSTRUCTIONS FOR Model 6700C High Temperature Combustion Online TOC Analyzer DANGER Depending upon you

Page 2 - Model 6700C TOC

Model 6700C TOC Teledyne Analytical Instruments x 4.4.2 Reagents 344.4.2.1 Preparation Of Sulfuric Acid Solution 344.4.3 NDIR Calibration (

Page 3 - Specific Model Information

High Temperature Combustion Teledyne Analytical Instruments xi List of Figures Figure 2-1 Typical Flow Diagram ...

Page 4 - Safety Messages

Model 6700C TOC Teledyne Analytical Instruments xii List of Tables Table 3-1: Preparation of Standards (TOC) ...

Page 5

High Temperature Combustion Teledyne Analytical Instruments xiii DANGER COMBUSTIBLE GAS USAGE WARNING This is a general purpose instrument

Page 7 - General Safety Rules

High Temperature Combustion Operational Theory Teledyne Analytical Instruments 15 Introduction 1.1 Overview Teledyne Analytical Instruments (TAI

Page 8

Operational Theory Model 6700C TOC Teledyne Analytical Instruments 16 The Analyzer is designed for monitoring of Total Organic Carbon (TOC) in w

Page 9 - Table of Contents

High Temperature Combustion Operational Theory Teledyne Analytical Instruments 17 Operational Theory 2.1 Measurement Principle Refer to Figure 2

Page 10

Operational Theory Model 6700C TOC Teledyne Analytical Instruments 18 Figure 2-1 Typical Flow Diagram

Page 11 - List of Figures

High Temperature Combustion Installation/Startup Teledyne Analytical Instruments 19 Installation and Startup The Model 6700C is often configured

Page 12 - List of Tables

Model 6700C TOC Teledyne Analytical Instruments ii Copyright © 2012 Teledyne Instruments/ Analytical Instruments All Rights Reserved. No part of

Page 13 - WARNING

Installation/Startup Model 6700C TOC Teledyne Analytical Instruments 20 Figure 3-1: Combustion Module Interior 3.2 Non – Catalytic Reactor Pa

Page 14

High Temperature Combustion Installation/Startup Teledyne Analytical Instruments 21 Quartz Combustion Reactor (P/N: R3332) Ceramic Wool Disk

Page 15 - Introduction

Installation/Startup Model 6700C TOC Teledyne Analytical Instruments 22 Glass Reactor Top (P/N: R3331) Top Retainer (P/N: R3350) 3.2.2 Prepa

Page 16

High Temperature Combustion Installation/Startup Teledyne Analytical Instruments 23 3.2.2.1 INSTALL QUARTZ SLEEVE (INSERT) Carefully place the Q

Page 17 - Operational Theory

Installation/Startup Model 6700C TOC Teledyne Analytical Instruments 24 CAUTION: Be careful to slowly place the assembly in a vertical position,

Page 18

High Temperature Combustion Installation/Startup Teledyne Analytical Instruments 25 3.4 Inserting Reactor into Furnace Carefully insert

Page 19 - Installation and Startup

Installation/Startup Model 6700C TOC Teledyne Analytical Instruments 26 Figure 3-6: Filling Separator with DI Water  Prepare to position Glass

Page 20

High Temperature Combustion Installation/Startup Teledyne Analytical Instruments 27 Figure 3-8: Top Retainer Installation 3.5 Startup of

Page 21

Installation/Startup Model 6700C TOC Teledyne Analytical Instruments 28 CAUTION: FAILURE TO OBSERVE THIS WILL RESULT IN IMPROPER OPERATION OR A

Page 22

High Temperature Combustion Operation Teledyne Analytical Instruments 29 Operation After proper installation the instrument must be calibrated.

Page 23

High Temperature Combustion Teledyne Analytical Instruments iii Specific Model Information Instrument Serial Number: _______________________

Page 24

Operation Model 6700C TOC Teledyne Analytical Instruments 30 Although your analyzer has been configured for optimum performance in your applica

Page 25 -

High Temperature Combustion Operation Teledyne Analytical Instruments 31 4.3.1 Edit/Parameters From the EDIT Menu, select: [Parameters]. The f

Page 26

Operation Model 6700C TOC Teledyne Analytical Instruments 32 4.3.2 Edit/Alarms The next recommended settings to be verified or set are the Alarm

Page 27 - 3.5 Startup of the Analyzer

High Temperature Combustion Operation Teledyne Analytical Instruments 33 Table 3-1: Preparation of Standards (TOC) ORGANIC COMPOUNDS 100 mg/Lite

Page 28 - 3.6 Shutdown

Operation Model 6700C TOC Teledyne Analytical Instruments 34 4.4.2 Reagents The following provides reagent preparation guides for acid reagent. S

Page 29 - Operation

High Temperature Combustion Operation Teledyne Analytical Instruments 35 The following screen appears: Disconnect the tubing from the GLS an

Page 30 - 4.3 Edit

Operation Model 6700C TOC Teledyne Analytical Instruments 36 To set IR “Zero”:  Flow 200cc/minute oxygen (or CO2 free air) for 5 minutes.  Al

Page 31

High Temperature Combustion Operation Teledyne Analytical Instruments 37 Select [Liquid]. The following screen appears: Select “ZERO”. D. I

Page 32 - 4.4 Cal

Operation Model 6700C TOC Teledyne Analytical Instruments 38 4.5.1 Scale Select [Scale] to edit the scale displayed. The following screen will

Page 33

High Temperature Combustion Operation Teledyne Analytical Instruments 39 Using the Scroll Bar, select the data to be viewed. 4.5.3 Historical

Page 34 - COMPONENTS

Model 6700C TOC Teledyne Analytical Instruments iv Safety Messages Your safety and the safety of others is very important. We have provided many

Page 35

Operation Model 6700C TOC Teledyne Analytical Instruments 40 Select [System Diagnostics]. The following menu appears: From this screen th

Page 36

High Temperature Combustion Maintenance Teledyne Analytical Instruments 41 Maintenance Aside from normal cleaning and checking for leaks at the

Page 37 - 4.5 Chart

Maintenance Model 6700C TOC Teledyne Analytical Instruments 42 Table 5-1 Troubleshooting PROBLEMS SOLUTION Analyzer will not turn on Check fuse

Page 38

High Temperature Combustion Maintenance Teledyne Analytical Instruments 43 To remove and service the NDIR, follow the illustrated sequence as de

Page 39 - 4.6 Test

Maintenance Model 6700C TOC Teledyne Analytical Instruments 44  Remove insulation from IR Cell.  Remove lock-tight from three thumbnuts and

Page 40

High Temperature Combustion Maintenance Teledyne Analytical Instruments 45  Remove IR Cell Assembly Note: a. ‘O’-Rings in each of Detecto

Page 41 - Maintenance

Maintenance Model 6700C TOC Teledyne Analytical Instruments 46  *Remove ‘O’-Ring and Sapphire window taking care to avoid scratching sapphire w

Page 42 - 5.3 Module Service

High Temperature Combustion Maintenance Teledyne Analytical Instruments 47 5.3.3 Master Interface Board (P/N B718 & P/N B717)

Page 43

Maintenance Model 6700C TOC Teledyne Analytical Instruments 48 3. Disconnect connectors. 4. Slide Power Supply off the Din Rail. 5. Remove Pow

Page 44

High Temperature Combustion Maintenance Teledyne Analytical Instruments 49 6. 6. Recalibrate liquid Zero and Span. Figure 5-4: Removing Co

Page 45

High Temperature Combustion Teledyne Analytical Instruments v This manual provides information designed to guide you through the installation,

Page 46

Maintenance Model 6700C TOC Teledyne Analytical Instruments 50 Figure 5-5: Reactor Assembly and GLS 3. Remove GLS.  Loosen fitting.  Raise

Page 47

High Temperature Combustion Maintenance Teledyne Analytical Instruments 51 6. Tilt black plate forward. 7. Remove Reactor after complete cool-

Page 48

Maintenance Model 6700C TOC Teledyne Analytical Instruments 52 Procedure: 1. Shut off Power to Instruments. 2. Shut off all gas to analyzer and

Page 49 - SEVERE BURNS

High Temperature Combustion Maintenance Teledyne Analytical Instruments 53 Procedure: 1. Turn carrier gas (Air/O2) OFF. 2. Turn Pumps OFF. 3.

Page 50

Maintenance Model 6700C TOC Teledyne Analytical Instruments 54 Procedure: CAUTION: OBSERVE NORMAL PRECAUTIONS WHEN HANDLING ACIDS. Replaceme

Page 51

High Temperature Combustion Maintenance Teledyne Analytical Instruments 55 Figure 5-9: Injector Assembly

Page 52

Maintenance Model 6700C TOC Teledyne Analytical Instruments 56

Page 53

Percent Oxygen Analyzer Appendix Teledyne Analytical Instruments 57 Appendix A.1 Specifications (The following specifications are nominal and

Page 54 - HANDLING ACIDS

Appendix Model 3290 Teledyne Analytical Instruments 58 Drain: Gravity drain, vented to atmosphere. Suspended Solids: 400 microns (max.) Re

Page 55

Percent Oxygen Analyzer Appendix Teledyne Analytical Instruments 59 Send orders to: TELEDYNE Analytical Instruments 16830 Chestnut Street City o

Page 56 - Maintenance Model 6700C TOC

Model 6700C TOC Teledyne Analytical Instruments vi

Page 57 - Appendix

High Temperature Combustion Teledyne Analytical Instruments vii Additional Safety Information All relevant precautions and safety remarks of th

Page 58 - A-2 Recommended Spare Parts

Model 6700C TOC Teledyne Analytical Instruments viii Responsibilities & Duties of the End User The end user is responsible to ensure that on

Page 59

High Temperature Combustion Teledyne Analytical Instruments ix Table of Contents Additional Safety Information .........

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