Teledyne 9700 - Flue gas analysis system User Manual

iFlue Gas Analysis SystemTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsP/N M4898510/27/94Model 9700Model 9700Model 9700Model 9700Model 9700Flue Gas

6General Information Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsTo protect the Micro-Fuel Cell against damage from lowambient temperat

7Flue Gas Analysis System General InformationTELEDYNE BROWN ENGINEERINGAnalytical Instruments 3.2 Optional FeaturesThe following optional features

8General Information Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments• E-to-I ConverterA voltage (E) to current (I) conversion of the outpu

9Flue Gas Analysis System General InformationTELEDYNE BROWN ENGINEERINGAnalytical Instruments4 Combustible Gas Analyzer SectionThe combustibles analy

10General Information Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsThe sample is sent through one side (SAMP) of twin indicatingflowmet

11Flue Gas Analysis System General InformationTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsTABLE 1: Detector Response To GASESCOMPOUND LEL*

12General Information Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments4.1 Operating Controls and Indicators• The POWER toggle switch is use

13Flue Gas Analysis System General InformationTELEDYNE BROWN ENGINEERINGAnalytical Instruments4.2 Recessed Secondary ControlsNOTE: The recessed poten

14General Information Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsCURRENT MAX LOADOUTPUT IMPEDANCE(mA) (Ohms)4–20 1KNOTE: Th

2-1Flue Gas Analysis System Theory of Operation 2TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsTheory of Operation2.1 Oxygen AnalyzerThe cathode o

iiModel 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsCopyright © 1994 Teledyne Brown EngineeringAnalytical InstrumentsAll Rights Reserved. No

2-22 Theory of Operation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instrumentselectrolysis. Only after the oxygen is reduced to a low enough co

2-3Flue Gas Analysis System Theory of Operation 2TELEDYNE BROWN ENGINEERINGAnalytical Instruments2.2 Combustible AnalyzerThe detector assembly an

2-42 Theory of Operation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsAn optional CAUTION alarm circuit utilizes potentiometer P4 toest

2-5Flue Gas Analysis System Theory of Operation 2TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsThe temperature of the active bead will be influenc

2-62 Theory of Operation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments

3-1Flue Gas Analysis System Installation 3TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsInstallation3.1 Electrical ConnectionsAll wiring is to be

3-23 Installation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments``````1&&121&&12*

3-3Flue Gas Analysis System Installation 3TELEDYNE BROWN ENGINEERINGAnalytical Instruments3.1.3 Alarm and/or Control CircuitryModels having a -1 or

3-43 Installation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments

4-1Flue Gas Analysis System Operation 4TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsOperation4.1 Startup of Oxygen Analyzer4.1.1 PreliminaryBefor

iiiFlue Gas Analysis SystemTELEDYNE BROWN ENGINEERINGAnalytical Instruments Table of Contents1 Introduction1.1 General ...

4-24 Operation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsThe Micro-Fuel Cell is supplied separately in a controlled atmospherepackag

4-3Flue Gas Analysis System Operation 4TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsIf, on the other hand, reliable analysis, free of instrument

4-44 Operation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments 4.1.5 Operational CalibrationAfter the equilibration period following

4-5Flue Gas Analysis System Operation 4TELEDYNE BROWN ENGINEERINGAnalytical Instruments4.1.6 Routine Operational CalibrationSpan calibration should

4-64 Operation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments(6) After air has been flowing for a couple of minutes, adjust theZERO cont

4-7Flue Gas Analysis System Operation 4TELEDYNE BROWN ENGINEERINGAnalytical Instruments 4.2.2 Span GasIt is recommended that the span gas have a

4-84 Operation Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments

5-1Flue Gas Analysis System Maintenance & Troubleshooting 5TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsMaintenance & Troubleshooting5.1

5-25 Maintenance & Troubleshooting Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsNote: Do not over-order or stockpile Micro-Fuel Ce

5-3Flue Gas Analysis System Maintenance & Troubleshooting 5TELEDYNE BROWN ENGINEERINGAnalytical Instruments 5.1.4 Spray NozzleIt will be ne

ivModel 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments4. 3 System Startup ...74.

5-45 Maintenance & Troubleshooting Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments5.1.8 PumpThe pump (shown in Figure 1) uses a flexi

5-5Flue Gas Analysis System Maintenance & Troubleshooting 5TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsWhen subjecting the analyzer circuits

5-65 Maintenance & Troubleshooting Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsThe best way to check Q1 is to remove it, then chec

5-7Flue Gas Analysis System Maintenance & Troubleshooting 5TELEDYNE BROWN ENGINEERINGAnalytical Instrumentsoriginal detector is probably defecti

5-85 Maintenance & Troubleshooting Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments5.2.3.3 Lamp FailureFor failure in any circuit invo

A-1Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsAppendixSpecificationsSYSTEMOperating Power: 115 VAC, 50/60 Hz, s

A-2Appendix Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsOXYGEN ANALYSIS SECTIONRanges: 0–5%, 0–10%, 0–25% O2Sensitivity: 0.5% of full

A-3Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsRecommended Spare Parts List PART NO. DESCRIPTIO

A-4Appendix Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsOrders should be sent to:Teledyne Brown EngineeringAnalytical Instruments16830

A-5Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsResponse of Combustible Sensor to Various GasesResponse factors h

1Flue Gas Analysis System General InformationTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsIntroduction1 OverviewThe Model 9700 analyzer system (se

A-6Appendix Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsTo determine the concentration of a compound present at the sensorfrom a meter

A-7Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsSupporting Equipment for Flue Gas Analysis SystemsTwo basic types

A-8Appendix Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsFigure A-1: Typical Dry ProbeFigure A-2: Typical Wet Probe)OXH*DV6\VWHP'

A-9Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsGeneral Maintenance for CC-2B Series PumpsMaintenanceThe pump is

A-10Appendix Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments(7) Install new Flex-I-Liner: clean all chemicals from exposed partsof pump.(8

A-11Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical Instruments(15) Remove flexible coupling by tapping out the groove pin (8)a

A-12Appendix Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsFigure A-3: Pump AssemblyNO.QTY DESCRIPTION PART NO.30 1 Support Bracket 8-8

A-13Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsSupplementary Instructions for Servicing the CC-60BFlex-I-Liner

A-14Appendix Model 9700TELEDYNE BROWN ENGINEERINGAnalytical InstrumentsReplacing the Liner in the Flex-I-Liner PumpNote: When tightening bolts, apply

A-15Flue Gas Analysis System AppendixTELEDYNE BROWN ENGINEERINGAnalytical Instruments

2General Information Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments 2 Sample ConditioningWhen the flue gas is drawn into the analyzer sy

3Flue Gas Analysis System General InformationTELEDYNE BROWN ENGINEERINGAnalytical InstrumentsNext, the gas and water mixture enter the pump. The pump

4General Information Model 9700TELEDYNE BROWN ENGINEERINGAnalytical Instruments3 Oxygen Analyzer SectionThe analysis system (see Figure 3) employs a

5Flue Gas Analysis System General InformationTELEDYNE BROWN ENGINEERINGAnalytical Instruments• Integral Meter ReadoutThe analyzer is equipped with a