Teledyne Max-5 - Combustion efficiency analyzer User Manual

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HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING
SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST FOR
A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED SUPERVISOR/
MANAGER.
DANGER
P/N M39218
08/06/99
ECO # 99-032
OPERATING INSTRUCTIONS FOR
MAX 5
Portable Combustion Efficiency Monitor
4/09/12
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Summary of Contents

Page 1 - OPERATING INSTRUCTIONS FOR

HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORINGSYSTEM.PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING TH

Page 2 - Analytical Instruments

The analyzer should be inspected and calibrated each time it is used. This includes inspecting the filter/water trap and scrubber, checking the condi

Page 3

calibrate the instrument with Methane, but make it read as if it were exposed to the gas of interest. For example, if you calibrate with Methane and

Page 4

.32 For a mixture of 70% Hydrogen and 30% Carbon Monoxide: 0.7(2.0) + 0.3(2.0) = 3.5% .86 .32 CAUTION In most cases, the concentrati

Page 5

water for at least 15 minutes. Call a physician. See Material Safety Data Sheets (MSDS). 3. The PURAFIL Media Scrubber contains Potassium Perman

Page 6

shown in Figure 4. Figure 4. Location of Sensors (Top View) CO SENSOR: (Refer to Interconnection Diagram) a. Installation: To install

Page 7

a. Remove the sensor from its protective bag. Carefully remove the shorting clip. b. Pull up on the oxygen sensor holder (on the right), plac

Page 8

If the analyzer is subject to high positive pressures, damage may occur to the pumps or other flow systems. A regulator may be necessary upstream to

Page 9

CAUTION: ADJUST SPAN GAS PRESSURE REGULATOR TO MINIMUM FLOW RATE (2-3 scfh) BEFORE CONNECTING TO ANALYZER. NOTE: To perform manual spanning of the

Page 10

To store reading press ENTER. The word SPAN will light up on top of the LCD. For span calibration a known higher temperature input would be required

Page 11

To restore the built in temp. calibration constants press the CAL and LOGO keys simultaneously, then press °F/°C key. Press the CAL and COMB/TEM

Page 12

INSTRUCTION MANUAL MAX 5 PORTABLE COMBUSTION EFFICIENCY MONITOR SALES ORDER: SERIAL NUMBER: Teledyne Analytical Instru

Page 13

To STORE current readings (Key 3) 1. Activate Special Functions. 2. Press key number 3; the display will read “5 0 0”. CAUTION: If you press ENT

Page 14

3. To test, press any key other than the LOGO or ENTER keys; to resume normal operation press the LOGO key. 4. To perform a total memory reset pr

Page 15

1. Turn power switch on (without O2 sensor installed). If a negative O2 reading is displayed, proceed to step 2. If a negative reading is not dis

Page 16

case, and lift the hood off the unit. BATTERY RECHARGING The rechargeable Nickel-Cadmium batteries need to be recharged after about 8 hours of

Page 17

To Replace Batteries: 1. Loosen the screws indicated on the back panel of the MAX 5. 2. Remove the upper and lower screws on the outside of the MA

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-0.00/-0.0 The negative sign in a reading of -0.00 or -0.0 in the CO or COMB section after auto zero is not significant. bAd Indicates a bad readi

Page 19

APPENDIX TO PRINT STORED READINGS (KEY 5) - OPTIONAL 1. On the back of the instrument is a “serial output” receptacle for connection to a serial

Page 20

MATERIAL SAFETY DATA SHEET Section I - Product Identification Product Name: Micro-Fuel Cells, all classes except A-2, A-3, A-5, B-2F and B-2VF.

Page 21

Section III - Physical Hazards Potential for Fire and Explosion: The electrolyte in micro-fuel cells is not flammable. There are no fire to explosi

Page 22

Section V - Emergency and First Aid Procedures Eye Contact: Flush eyes with water for at least 15 minutes and get immediate medical attention. Skin

Page 23

TABLE OF CONTENTS MAX 5 PORTABLE COMBUSTIBLE EFFICIENCY MONITOR GENERAL DESCRIPTION Introduction 1 Main Features 1 OPERATION OF C

Page 24

MATERIAL SAFETY DATA SHEET Section I - Product Identification Product Name: Carbon Monoxide Sensor, Class F-1R, F-1RH and F-2 Manufacturer: Tele

Page 25

Section III - Physical Hazards Potential for Fire and Explosion: The electrolyte in carbon monoxide sensors is not flammable. There are no fire or

Page 26

Section V - Emergency and First Aid Procedures Eye Contact: Flush eyes with water for at least 15 minutes and get immediate medical attention. Skin

Page 27

RECOMMENDED SPARE PARTS LIST MAX 5 MONITOR QTY. P/N DESCRIPTION 1 C-6689-B3 MICRO-FUEL CELL - OXYGEN SENSOR 1* C-40371-F1R ELECTROCHEMICA

Page 28

SEND ORDERS TO: TELEDYNE Analytical Instruments16830 Chestnut StreetCity of Industry, CA 91748Telephone: (626) 9341500Fax: (626) 9612538Web: www.t

Page 29

REFERENCE DRAWINGS MAX 5 MONITOR INSTALLATION DRAWINGS B-39437 OUTLINE DIAGRAM B-39430 PIPING DIAGRAM (STANDARD) B-43108RF PIPING DIAGRAM (

Page 30

(INSERT DRAWINGS)

Page 31

TABLE OF CONTENTS (continued) ROUTINE MAINTENANCE Scrubber 19 Battery Recharging 20 Battery Replacement 20 Sensor Replacemen

Page 32

MAX5 PORTABLE COMBUSTION EFFICIENCY MONITOR GENERAL DESCRIPTION INTRODUCTION The MAX 5 Portable Combustion Efficiency Analyzer provides several spe

Page 33

MAIN FEATURES 1. Auto Zero. MAX 5 offers automatic zero calibration for carbon monoxide and combustibles and automatic span calibration for oxyg

Page 34

Temp Key (°F or °C). This key, when pressed, determines which of the two available temperature scales (toggles between degrees Fahrenheit or degrees

Page 35

* continuous flow of all six readings F. Air Flowmeter with flow set valve to regulate air flow. G. Sample Flowmeter with flow set valve to regu

Page 36 - (INSERT DRAWINGS)

methane in nitrogen. In other cases, a hydrogen and carbon monoxide mixture might be used. In the presence of catalyst poisons, the combustibles sen

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