Teledyne PEM-9004 - Portable emissions analyzer User Manual

Portable Emissions Analyzer Teledyne Analytical Instruments i OPERATING INSTRUCTIONS FOR PEM-9004 Portable Emissions Analyzer DANGER Toxic ga

PEM-9004 Teledyne Analytical Instruments x List of Figures Figure 2-4: Gas Conditioning System ... 10 Fi

Portable Emissions Analyzer Teledyne Analytical Instruments xi List of Tables Table 1-1: Measurement Capabilities of the PEM-9004 Analyzer ...2 T

PEM-9004 Teledyne Analytical Instruments xii DANGER COMBUSTIBLE GAS USAGE WARNING It is the customer's responsibility to ensure safety

Portable Emissions Analyzer Introduction Teledyne Analytical Instruments 1 Introduction 1.1 Overview The Teledyne Analytical Instruments (TAI) Mo

Introduction PEM-9004 Teledyne Analytical Instruments 2 Table 1-1: Measurement Capabilities of the PEM-9004 Analyzer Measured Values T.Gas Waste

Portable Emissions Analyzer Introduction Teledyne Analytical Instruments 3 1.2 Features • Analysis Ranges: The PEM-9004 is available with the fo

Introduction PEM-9004 Teledyne Analytical Instruments 4 • Unit Conversion: Gas, temperature and pressure information is displayed and/or stored i

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 5 Operational Theory 2.1 Introduction The PEM-9004 uses state-of-th

Operational Theory PEM-9004 Teledyne Analytical Instruments 6 2.3 Specific Sensor Network The sensors employed in the PEM-9004 operate according

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 7 2.4.2 Calculating the Waste Gas Loss The analyzer uses the measu

PEM-9004 Teledyne Analytical Instruments ii Copyright © 2008 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be r

Operational Theory PEM-9004 Teledyne Analytical Instruments 8 The calculation is done on a dry basis. This means that the term representing the e

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 9 2.4.5 Calculating Undiluted CO Concentration To calculate the unc

Operational Theory PEM-9004 Teledyne Analytical Instruments 10 Figure 2-4: Gas Conditioning System The gas is passed through a condensation trap

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 11 CONNECTED TO THE GAS OUT PORT AND VENTED PROPERLY. USE CAUTION W

Operational Theory PEM-9004 Teledyne Analytical Instruments 12

Portable Emissions Monitor Installation Teledyne Analytical Instruments 13 Installation Installation of the analyzer includes: 1. Unpacking the sy

Installation PEM-9004 Teledyne Analytical Instruments 14 • Connect the gas out port to a suitable vent. WARNING: TOXIC AND FLAMMABLE GASES ARE

Portable Emissions Monitor Installation Teledyne Analytical Instruments 15 powering up for the first time or after a lengthy period of inactivity (

Installation PEM-9004 Teledyne Analytical Instruments 16 when charging. If a NiCad battery is always charged from 80% to 100% i.e. the state of di

Portable Emissions Monitor Operation Teledyne Analytical Instruments 17 Operation 4.1 User Interface Operation of the PEM-9004 is accomplished enti

Portable Emissions Analyzer Teledyne Analytical Instruments iii Specific Model Information It is not recommended that this instrument be used fo

Operation PEM-9004 Teledyne Analytical Instruments 18 Table 4-1: Function Keys Key Function Action ON/OFF switch Switches the power on or off t

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 19 Figure 4-2: Additional Functions Available from Flue Gas Menu 4.2 Star

Operation PEM-9004 Teledyne Analytical Instruments 20 • Press the CLEAR button to close it. You can switch the backlight on/off using the backlig

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 21 4.4 Configure Menu The Configure menu is used to set up the analyzer for

Operation PEM-9004 Teledyne Analytical Instruments 22 • Use the arrow keys to move the underline cursor to the line you want to move. Then pres

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 23 4.4.2 Fuel The Fuel menu is used to add or remove a fuel from the list o

Operation PEM-9004 Teledyne Analytical Instruments 24 4.4.2.3 INSERT A NEW FUEL • Press the button corresponding to “Insert”. The following scre

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 25 • Use the arrow keys to scroll to the appropriate character and then p

Operation PEM-9004 Teledyne Analytical Instruments 26 4.4.3 Settings The Settings screen is used to set the following instrument parameters: • Un

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 27 4.4.3.3 SELECT PRINTER Two printers are available in the the PEM-9004: E

PEM-9004 Teledyne Analytical Instruments iv Important Notice The PEM-9004 is a gas analysis computer for measuring and computing the concentratio

Operation PEM-9004 Teledyne Analytical Instruments 28 • Use the arrow keys to select the character to enter then press OK. The cursor moves to th

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 29 • Use the arrow keys to increase or decrease the interval. Press ENTER

Operation PEM-9004 Teledyne Analytical Instruments 30 4.5 Measurement Screen The Measurement screen is the main operation mode of the instrument.

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 31 4.5.1 Flue Gas To calibrate the instrument on a specific flue gas or cha

Operation PEM-9004 Teledyne Analytical Instruments 32 • If the correct fuel is displayed, press ENTER to confirm the selection. • If it is not

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 33 Take (F3): Transfers the draft value to the Flue Gas menu. Note: To de

Operation PEM-9004 Teledyne Analytical Instruments 34 Sensor quick-diagnosis: O2-value > 50 % Oxygen cell OK CO- and H2-value: 0 to 1 % CO-s

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 35 Draught detection is only available for the measurement of the flue ga

Operation PEM-9004 Teledyne Analytical Instruments 36 • Press ENTER to save the unit selection or CLEAR to cancel the operation. The data on the

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 37 To enter the data, press the Extended Data button from the Flue Gas menu

Portable Emissions Analyzer Teledyne Analytical Instruments v Safety Messages Your safety and the safety of others is very important. We have pro

Operation PEM-9004 Teledyne Analytical Instruments 38 Pressing F2 from the Extended Data menu displays the Oil Derivates Input screen. In this scr

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 39 Note: When the input menu for the extended data (Smoke-no., oil deriv

Operation PEM-9004 Teledyne Analytical Instruments 40 Note: If both bars extend to the optimal fuel-air relation (the gap indicated λopt) the fir

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 41 from the Main menu. The operation of these macros can be reduced to a fe

Operation PEM-9004 Teledyne Analytical Instruments 42 To initiate a Hold, press Hold from the Flue Gas menu. The following screen is representativ

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 43 10-Line Layout 5-Line Layout 4.5.1.13 CO PROTECT The PEM-9004 is equ

Operation PEM-9004 Teledyne Analytical Instruments 44 CO concentration is below a factory preset threshold the value of which depends on the senso

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 45 The PEM-9004 is capable of multi-tasking so the analyzer can be taking

Operation PEM-9004 Teledyne Analytical Instruments 46 4.5.3 Pressure The pressure program can be started by pressing F2 from the Measurement scree

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 47 The conversion takes place in the active measurement program as well as

PEM-9004 Teledyne Analytical Instruments vi IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR

Operation PEM-9004 Teledyne Analytical Instruments 48 SO2 and NO2 gases have a high solubility in water. For measurement of SO2 and NO2 concentra

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 49 Press F1, F2, or F3 to start a previously programmed and saved macro.

Operation PEM-9004 Teledyne Analytical Instruments 50 The time will be displayed in the top left corner of the status line if not replaced by an

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 51 • Press OK to confirm the selection and move to the next digit. • Pres

Operation PEM-9004 Teledyne Analytical Instruments 52 Figure 4-3: Data Memory Structure The organization of the memory is dynamic, i.e. only alr

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 53 From this menu you can: • Open an existing directory (F1) • Create a

Operation PEM-9004 Teledyne Analytical Instruments 54 • Press OK to accept the character and move to the next position. • When the directory nam

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 55 U batt. = current voltage I Bat = current amperage T Bat = measured ba

Operation PEM-9004 Teledyne Analytical Instruments 56 safer, the instrument has an efficient battery management system unit for battery charging.

Portable Emissions Analyzer Maintenance Teledyne Analytical Instruments 57 Maintenance 5.1 Routine Maintenance Aside from normal cleaning and ch

Portable Emissions Analyzer Teledyne Analytical Instruments vii Table of Contents List of Figures...

Maintenance PEM-9004 Teledyne Analytical Instruments 58 Remove any gas residue. • Storage Store in a cool and dry environment at a temperatur

Portable Emissions Analyzer Appendix Teledyne Analytical Instruments 59 Appendix Specifications Sensors: O2 Measurement _____________________

Appendix PEM-9004 Teledyne Analytical Instruments 60 Accuracy: ± 5 ppm (up to 150 ppm) ± 5% of reading (up to 2000 ppm) Response Time (T90):

Portable Emissions Analyzer Appendix Teledyne Analytical Instruments 61 Draft or Pressure Measurement __________________________ Sensor: Piezo

Appendix PEM-9004 Teledyne Analytical Instruments 62 Recommended Spare Parts List

Portable Emissions Analyzer Appendix Teledyne Analytical Instruments 63 A minimum charge is applicable to spare parts orders. Note: Orders for

Appendix PEM-9004 Teledyne Analytical Instruments 64

Portable Emissions Analyzer Index Teledyne Analytical Instruments 65 Index active recharging ... 54 address...

Index PEM-9004 Teledyne Analytical Instruments 66 info screen...33 installation...

Portable Emissions Analyzer Index Teledyne Analytical Instruments 67 website address... vi zero reference ...

PEM-9004 Teledyne Analytical Instruments viii 4.1 User Interface 17 4.2 Startup Screen 19 4.3 Main menu 20 4.3.1 Status Line 20 4.3.2 Availab

Portable Emissions Analyzer Teledyne Analytical Instruments ix 4.5.1.13 CO Protect 43 4.5.1.14 Print 44 4.5.2 Temperature 45 4.5.3 Pressure 4