Teledyne 3190Z User Manual

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Trace Oxygen Analyzer
Teledyne Analytical Instruments i
OPERATING INSTRUCTIONS FOR
Model 3190Z
Trace Oxygen Analyzer
DANGER
Toxic gases and or flammable liquids may be present in this monitoring system.
Personal protective equipment may be required when servicing this instrument.
Hazardous voltages exist on certain components internally which may persist
for a time even after the power is turned off and disconnected.
Only authorized personnel should conduct maintenance and/or servicing.
Before conducting any maintenance or servicing, consult with authorized
supervisor/manager.
P/N M3190Z
6/09/09
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Summary of Contents

Page 1 - Model 3190Z

Trace Oxygen Analyzer Teledyne Analytical Instruments i OPERATING INSTRUCTIONS FOR Model 3190Z Trace Oxygen Analyzer DANGER Toxic gases a

Page 2 - Model 3190Z

Introduction Model 3190Z Teledyne Analytical Instruments 2 • Compact and rugged control unit with flush-panel case. Designed for indoor use. Fron

Page 3 - Safety Messages

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 3 Data Entry Keys: Two pushbutton membrane switches are used to manually cha

Page 4

Introduction Model 3190Z Teledyne Analytical Instruments 4 Figure 1-2 Rear Panel (AC and DC versions)  Power Connection AC version: 100–2

Page 5 - Table of Contents

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 5 I/O Power Switch: Turns the instrument power ON (I) or OFF (O). • Analog

Page 6

Introduction Model 3190Z Teledyne Analytical Instruments 6 (This page intentionally left blank)

Page 7 - WARNING

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 7 Operational Theory 2.1 Introduction The analyzer is composed of three

Page 8

Operational Theory Model 3190Z Teledyne Analytical Instruments 8 The sensor is designed for long term stability with an operating life of 5 yea

Page 9 - Introduction

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 9 2.3.2 Signal Processing Figure 2-4 is a block diagram of the signal p

Page 10 - 1.3 Front Panel Description

Operational Theory Model 3190Z Teledyne Analytical Instruments 10 RS-232 (optional) output. The same digital information is also sent to a 8-bit

Page 11 - 1.4 Rear Panel Description

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 11 Installation Installation of the analyzer includes: 1. Unpacking the syste

Page 12

Model 3190Z Teledyne Analytical Instruments ii Copyright © 2009 Teledyne Instruments/ Analytical Instruments All Rights Reserved. No part of this

Page 13

Installation Model 3190Z Teledyne Analytical Instruments 12 3.2 Location and Mounting 3.2.1 Control Unit Installation The 3190Z control unit is de

Page 14 - Introduction Model 3190Z

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 13 standard AC power cord is supplied with the control unit. Insert the female

Page 15 - Operational Theory

Installation Model 3190Z Teledyne Analytical Instruments 14 Figure 3-2 Rear Panel Electrical Connectors for AC and DC Units Analog Outputs: There

Page 16 - 2.3 Electronics

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 15 Alarm Relays: The three alarm circuit connectors are screw terminals for m

Page 17

Installation Model 3190Z Teledyne Analytical Instruments 16 External Probe: The receptacle for the analysis unit cable is located in the lower lef

Page 18

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 17 Operation 4.1 Introduction Once the analyzer has been mounted, the gas lines c

Page 19 - Installation

Operation Model 3190Z Teledyne Analytical Instruments 18 4.2 Using the Function and Data Entry Buttons When one of the function buttons is being p

Page 20 - 3.2 Location and Mounting

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 19 4.3.1 HI Range Setting the HI Range full-scale value defines the LEAST sensiti

Page 21

Operation Model 3190Z Teledyne Analytical Instruments 20 1. Press the SET LO ALARM function button once. 2. Within 5 seconds press either the Δ

Page 22

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 21 3. Immediately (within 5 seconds) press either the Δ or ∇ button until the di

Page 23

Trace Oxygen Analyzer Teledyne Analytical Instruments iii Safety Messages Your safety and the safety of others is very important. We have provid

Page 24 - 3.5 Installation Checklist

Operation Model 3190Z Teledyne Analytical Instruments 22 (This page intentionally left blank)

Page 25 - Operation

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 23 Maintenance Aside from normal cleaning and checking for leaks at the gas con

Page 26

Maintenance Model 3190Z Teledyne Analytical Instruments 24 3. Insert a small flat-blade screwdriver into the slot in the receptacle wall nearest

Page 27

Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments 25 Appendix A.1 Specifications Ranges: Two user selectable ranges can be set bet

Page 28 - 4.6 Calibration

Appendix Model 3190Z Teledyne Analytical Instruments 26 A.2 Spare Parts List 1* C-64586A PC Board, Power Supply (AC-version) 1* C-64586B PC

Page 29 - 4.7 LED Display on StartUp

Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments 27 A.3 Drawing List D-76533 Outline/Interconnection Diagram A.4 Miscellaneous

Page 30 - Operation Model 3190Z

Model 3190Z Teledyne Analytical Instruments iv CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MAN

Page 31 - Maintenance

Trace Oxygen Analyzer Teledyne Analytical Instruments v Table of Contents Safety Messages ...

Page 32

Model 3190Z Teledyne Analytical Instruments vi 4.3.2 LO Range 19 4.4 Setting the Alarm Setpoints 19 4.4.1 HI Alarm 19 4.4.2 LO Alarm 19 4.4.3

Page 33 - Appendix

Trace Oxygen Analyzer Teledyne Analytical Instruments vii DANGER COMBUSTIBLE GAS USAGE WARNING This is a general purpose instrument designe

Page 34 - A.2 Spare Parts List

Model 3190Z Teledyne Analytical Instruments viii (This page intentionally left blank)

Page 35 - A.4 Miscellaneous

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 1 Introduction 1.1 Overview The Teledyne Electronic Technologies Analytical

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