Teledyne 3010PAC - Split architecture percent oxygen analyz User Manual

i Oxygen Analyzer Teledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010PACPercent Oxygen AnalyzerFlush Mount Control Unit, PN D-66192BCE

ii: Part IModel 3010PAC Oxygen Analyzer Teledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

Part I: iii Part I: Control Unit Teledyne Analytical Instruments4.3.4 Logout ... 4-8

iv: Part IModel 3010PAC Oxygen Analyzer Teledyne Analytical Instruments

Part I: 1-1Oxygen Analyzer Part I: Control Unit Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Analytical Instruments Model 3010PAC Analy

1-2: Part I1 Introduction Model 3010PAC Teledyne Analytical InstrumentsFigure 1-1: Front of Unmounted Control UnitFunction Keys: Six touch-sensit

Part I: 1-3Oxygen Analyzer Part I: Control Unit Teledyne Analytical Instruments• Enter Moves VFD display on to the next screen in a series.If none re

1-4: Part I1 Introduction Model 3010PAC Teledyne Analytical InstrumentsFigure 1-2: Model 3010PAC Rear Panel• Power Connection Universal AC power so

Part I: 1-5Oxygen Analyzer Part I: Control Unit Teledyne Analytical Instruments• Remote Probe Interfaces with an Analysis Unit orRemote Probe (extern

1-6: Part I1 Introduction Model 3010PAC Teledyne Analytical Instruments

Part I: 2-1Oxygen Analyzer Part I: Control Unit Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe Model 3010PAC Oxygen Analyzer Co

iiModel 3010PAC Teledyne Analytical InstrumentsCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be repr

2-2: Part I2 Operational Theory Model 3010PAC Teledyne Analytical InstrumentsFigure 2-1: Block Diagram of the 3010PAC CU Electronics

Part I: 2-3Oxygen Analyzer Part I: Control Unit Teledyne Analytical InstrumentsThe digital concentration signal—along with input from the controlpane

2-4: Part I2 Operational Theory Model 3010PAC Teledyne Analytical Instruments

Oxygen Analyzer Part I: Control UnitPart I: 3-1 Teledyne Analytical InstrumentsInstallationInstallation of Model 3010PAC Analyzers includes:1. Unpack

3 Installation Model 3010PAC3-2: Part I Teledyne Analytical InstrumentsFigure 3-1: Front Panel of the Model 3010 Control UnitFigure 3-2: Single and

Oxygen Analyzer Part I: Control UnitPart I: 3-3 Teledyne Analytical Instrumentsis pressed all the way in with a narrow gauge tool (less than 0.18 inc

3 Installation Model 3010PAC3-4: Part I Teledyne Analytical InstrumentsCAUTION: Use Shielded Cables. Also, use plugs that provideexcellent EMI/RFI p

Oxygen Analyzer Part I: Control UnitPart I: 3-5 Teledyne Analytical InstrumentsAnalog Outputs: There are four DC output signal pins—two pinsper outp

3 Installation Model 3010PAC3-6: Part I Teledyne Analytical Instruments• Can be configured as failsafe or nonfailsafe.• Can be configured as latch

Oxygen Analyzer Part I: Control UnitPart I: 3-7 Teledyne Analytical Instrumentssynchronous signal must open and close external span valveappropriatel

iii Oxygen Analyzer Teledyne Analytical InstrumentsTable of ContentsSpecific Model Information... ivPreface ...

3 Installation Model 3010PAC3-8: Part I Teledyne Analytical Instrumentsoption—which includes additional zero and span gas inputs—the 3000PAC automat

Oxygen Analyzer Part I: Control UnitPart I: 3-9 Teledyne Analytical InstrumentsThe voltage from these outputs is nominally 0 V for the OFF and15 V dc

3 Installation Model 3010PAC3-10: Part I Teledyne Analytical InstrumentsTable 3-5: Commands via RS-232 InputCommand Descriptionas<enter> Immed

Oxygen Analyzer Part I: Control UnitPart I: 3-11 Teledyne Analytical InstrumentsCAUTION: If you use your own control valves, or any otherdesign, plea

3 Installation Model 3010PAC3-12: Part I Teledyne Analytical Instruments

Oxygen Analyzer Part I: Control UnitPart I: 4-1 Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, configu

4 Operation Model 3010PAC4-2: Part I Teledyne Analytical Instruments4.2 Using the Data Entry and FunctionButtonsData Entry Buttons: The < > ar

Oxygen Analyzer Part I: Control UnitPart I: 4-3 Teledyne Analytical InstrumentsFigure 4-1: Hierarchy of Functions and SubfunctionsEach of these func

4 Operation Model 3010PAC4-4: Part I Teledyne Analytical Instrumentsactivated, the operator MUST enter the UNIQUE password togain access to set-up f

Oxygen Analyzer Part I: Control UnitPart I: 4-5 Teledyne Analytical Instruments4.3.2 Setting up an Auto-CalWhen the proper calibration gases are conn

ivModel 3010PAC Teledyne Analytical InstrumentsSpecific Model InformationThe instrument for which this manual was supplied may incorporateone or more

4 Operation Model 3010PAC4-6: Part I Teledyne Analytical InstrumentsIf you have decided not to employ password security, use the defaultpassword TBE

Oxygen Analyzer Part I: Control UnitPart I: 4-7 Teledyne Analytical InstrumentsChange Password?<ENT>=Yes <ESC>=NoPress Escape to move o

4 Operation Model 3010PAC4-8: Part I Teledyne Analytical InstrumentsWhen you have finished typing the new password, press Enter. Averification scree

Oxygen Analyzer Part I: Control UnitPart I: 4-9 Teledyne Analytical Instruments4.3.5 System Self-Diagnostic TestThe Model 3010PAC has a built-in self

4 Operation Model 3010PAC4-10: Part I Teledyne Analytical Instruments4.3.6 Version ScreenMove the < > arrow key to More and press Enter. With

Oxygen Analyzer Part I: Control UnitPart I: 4-11 Teledyne Analytical InstrumentsVersion Self—TestCell Output: ### µAThe “good” reading depends on the

4 Operation Model 3010PAC4-12: Part I Teledyne Analytical Instrumentstion on Slope. Spanning automatically ends when the span output corre-sponds, w

Oxygen Analyzer Part I: Control UnitPart I: 4-13 Teledyne Analytical Instruments4.5 The Alarms FunctionThe Model 3010PAC is equipped with 2 fully ad

4 Operation Model 3010PAC4-14: Part I Teledyne Analytical InstrumentsThe defeat alarm mode is incorporated into the alarm circuit sothat maintenance

Oxygen Analyzer Part I: Control UnitPart I: 4-15 Teledyne Analytical InstrumentsGo to Ltch– and then press either ∆ two times or ∇ two times.(Toggle

v Oxygen Analyzer Teledyne Analytical InstrumentsPrefaceOverviewThe Analytical Instruments Model 3010PAC Percent Oxygen Analyzeris a versatile mic

4 Operation Model 3010PAC4-16: Part I Teledyne Analytical InstrumentsUse the ∆∇ arrow keys to enter the upper value of the range (all rangesbegin at

Oxygen Analyzer Part I: Control UnitPart I: 4-17 Teledyne Analytical Instruments4.7 The Analyze FunctionWhen the Analyze function is active, the 301

4 Operation Model 3010PAC4-18: Part I Teledyne Analytical InstrumentsInterpretation of the analog output signal depends on the voltage (orcurrent) A

Part I: Control Unit Maintenance 5Part I: 5-1 Teledyne Analytical InstrumentsMaintenanceAside from normal cleaning and checking for leaks at the ga

5 Maintenance Model 3010PAC Oxygen Analyzer5-2: Part I Teledyne Analytical Instruments3. Replace fuse as shown in Figure 5-2.4. Reassemble Housing

Part I: Control Unit Maintenance 5Part I: 5-3 Teledyne Analytical Instruments5.3 Major Internal ComponentsThe major components in the Control Unit

5 Maintenance Model 3010PAC Oxygen Analyzer5-4: Part I Teledyne Analytical InstrumentsxxxxxFigure 5-4: Rear-Panel ScrewsTo detach the rear panel, r

Part II: i Part II: Analysis Unit Teledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010PACOxygen AnalyzerPart IIIntrinsic Safe Barriersand

ii: Part IIModel 3010PAC Oxygen Analyzer Teledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

Part II: 1-1Oxygen Analyzer Part II: Analysis Unit Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Analytical Instruments Model 3010PAC R

viModel 3010PAC Teledyne Analytical InstrumentsModel and Part Number DesignationsThe part numbers are the most specific identification. When using thi

1-2: Part II1 Introduction Model 3010PAC Teledyne Analytical InstrumentsCAUTION: Bypassing the barriers in any way nullifies theireffect, and condi

Part II: 2-1Oxygen Analyzers Part II: Analysis Units Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe Analysis Unit is composed

2-2: Part II2 Operational Theory Model 3010PAC Teledyne Analytical Instrumentsbeing analyzed. The Micro-Fuel Cell is therefore a hybrid between abat

Part II: 2-3Oxygen Analyzers Part II: Analysis Units Teledyne Analytical InstrumentsAt the top end of the cell is a diffusion membrane of Teflon, wh

2-4: Part II2 Operational Theory Model 3010PAC Teledyne Analytical InstrumentsThe overall reaction for the fuel cell is the SUM of the half reaction

Part II: 2-5Oxygen Analyzers Part II: Analysis Units Teledyne Analytical InstrumentsFigure 2-3. Characteristic Input/Output Curve for a Micro-Fuel

2-6: Part II2 Operational Theory Model 3010PAC Teledyne Analytical Instruments2.2.6.3 Class B-1 CellThe class B-1 cell is for use in applications w

Oxygen Analyzer Part II: Analysis UnitPart II: 3-1 Teledyne Analytical InstrumentsInstallationInstallation of the Model 3010PAC Analyzer includes:1.

3 Installation Model 3010PAC3-2: Part II Teledyne Analytical InstrumentsIf you use your own gas control valves, use the interconnect diagramin Figur

Oxygen Analyzer Part II: Analysis UnitPart II: 3-3 Teledyne Analytical Instruments3.5 Intrinsic Safety BarriersTwo intrinsic safety barrier strips (o

vii Oxygen Analyzer Teledyne Analytical InstrumentsMain Features of the AnalyzerThe Model 3010PAC series Oxygen Analyzers are sophisticated yetsim

3 Installation Model 3010PAC3-4: Part II Teledyne Analytical InstrumentsD - SUB CONNECTOR’S DESCRIPTIONPIN # Description 3 + Range ID 4-20 mA 4 -

Oxygen Analyzer Part II: Analysis UnitPart II: 3-5 Teledyne Analytical Instruments 40 Calibration Contact 41 Calibration Contact 42 Alarm 2 NC Contac

3 Installation Model 3010PAC3-6: Part II Teledyne Analytical Instruments

Oxygen Analyzer Part II: Analysis UnitPart II: 4-1 Teledyne Analytical InstrumentsMaintenance4.1 Routine MaintenanceAside from normal cleaning and ch

4 Maintenance Model 3010PAC4-2: Part II Teledyne Analytical InstrumentsCheck Specific Model Information in the Front Matter in thismanual for the c

Oxygen Analyzer Part II: Analysis UnitPart II: 4-3 Teledyne Analytical InstrumentsIf a cell was working satisfactorily, but ceases to function before

4 Maintenance Model 3010PAC4-4: Part II Teledyne Analytical Instruments

Appendix: A-1Oxygen Analyzers Appendix Teledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010PACOxygen AnalyzersAppendixFlush Mount Control

A-2: AppendixAppendix Models 3010PAC Teledyne Analytical InstrumentsContentsA-1 Model 3010PAC Specifications...

Appendix: A-3Oxygen Analyzers Appendix Teledyne Analytical InstrumentsAppendixA-1 Model 3010PAC SpecificationsPackaging: General Purpose Control Unit

viiiModel 3010PAC Teledyne Analytical InstrumentsCAUTION, The operator needs to refer to themanual for further information. Failure to doso may compr

A-4: AppendixAppendix Models 3010PAC Teledyne Analytical InstrumentsPower: General Purpose Control UnitUniversal power supply 85-250 V ac,47-63 Hz

Appendix: A-5Oxygen Analyzers Appendix Teledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQty Part Number Description1 C67821 Back

A-6: AppendixAppendix Models 3010PAC Teledyne Analytical Instrumentsor your local representative.A-3 Drawing ListD-66192B: Final Assembly/Outline

Appendix: A-7Oxygen Analyzers Appendix Teledyne Analytical InstrumentsA-5 Zero CalThe Zero button on the front panel is used to enter the zero calibr

A-8: AppendixAppendix Models 3010PAC Teledyne Analytical InstrumentsZero: Settling: Man<ENT> To Begin Press Enter to begin the zero calibrat

Appendix: A-9Oxygen Analyzers Appendix Teledyne Analytical InstrumentsMeltingPoint(°C)328360A-4 Material Safety Data SheetProduct Name: Micro-Fuel Ce

A-10: AppendixAppendix Models 3010PAC Teledyne Analytical InstrumentsFlash Point: na Flammable Limits: na LEL: na UEL: naExtinguishing Media: Use

Appendix: A-11Oxygen Analyzers Appendix Teledyne Analytical InstrumentsContact of electrolyte with skin or eyes will cause aburning sensation and/or

A-12: AppendixAppendix Models 3010PAC Teledyne Analytical InstrumentsSection VIII – Control MeasuresEye Protection: Chemical splash gogglesHand Pr

Part I: i Part I: Control Unit Teledyne Analytical InstrumentsOPERATING INSTRUCTIONSModels 3010PACOxygen AnalyzerPart IControl UnitFlush MountPart Nu