Teledyne 2010B User Manual

iTeledyne Analytical InstrumentsThermal Conductivity AnalyzerOPERATING INSTRUCTIONS FORModel 2010BThermal Conductivity AnalyzerHIGHLY TOXIC AND OR FL

Teledyne Analytical Instruments1-2 Part I1 Introduction Model 2010B1.2 Typical ApplicationsA few typical applications of the Model 2010B are:• Po

Part I 1-3Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit• Wide range of custom applications, ranges, and linear

Teledyne Analytical Instruments1-4 Part I1 Introduction Model 2010B• Span Span calibrate the analyzer.• Zero Zero calibrate the analyzer.• Alarms

Part I 1-5Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control UnitDigital Meter Display: The meter display is a VFD devic

Teledyne Analytical Instruments1-6 Part I1 Introduction Model 2010BFigure 1-2: Model 2010B Rear Panel• Power Connection 85-250 V AC power source

Part I 1-7Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit• Alarm Connections 2 concentration alarms and 1 system

Teledyne Analytical Instruments1-8 Part I1 Introduction Model 2010B

Part I 2-1Thermal Conductivity Analyzer Part I: Control UnitTeledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe analyzer is co

2-2 Part I2 Operational Theory Model 2010BTeledyne Analytical InstrumentsFigure 2-1: Thermal Conductivity Cell Operating PrincipleIf the therma

Part I 2-3Thermal Conductivity Analyzer Part I: Control UnitTeledyne Analytical Instruments2.2.3 Effects of Flowrate and Gas DensityBecause the

Teledyne Analytical InstrumentsiiModel 2010BCopyright © 1998 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reprodu

2-4 Part I2 Operational Theory Model 2010BTeledyne Analytical Instrumentsremoving the back panel. Figure 2-2 is a block diagram of the Analyzer

Part I 2-5Thermal Conductivity Analyzer Part I: Control UnitTeledyne Analytical InstrumentsIn the presence of dissimilar gases the sensor gener

2-6 Part I2 Operational Theory Model 2010BTeledyne Analytical Instruments

Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit Part I 3-1InstallationInstallation of the Model 2010B Analyz

Teledyne Analytical Instruments3 Installation Model 2010B3-2 Part IFigure 3-2: Required Front Door ClearanceHHingeH0.0 % AnlzAL-1NPT Fitt

Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit Part I 3-33.3 Electrical Connections (Rear Panel)Figure 3-3

Teledyne Analytical Instruments3 Installation Model 2010B3-4 Part IDANGER: POWER IS APPLIED TO THE INSTRUMENT'S CIR-CUITRY AS LONG AS THE IN

Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit Part I 3-5Figure 3-4: Analog Output ConnectionsExamples:The

Teledyne Analytical Instruments3 Installation Model 2010B3-6 Part ITo provide an indication of the range, the Range ID analog outputterminals are

Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit Part I 3-7Actuates when self test fails.(Reset by pressing I

iiiTeledyne Analytical InstrumentsThermal Conductivity AnalyzerTable of ContentsSpecific Model Information ... ivPart I

Teledyne Analytical Instruments3 Installation Model 2010B3-8 Part IWhen the contact is OPEN, the analyzer is analyzing, the Remote CalInputs are

Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit Part I 3-93.3.8 RS-232 PortThe digital signal output is a st

Teledyne Analytical Instruments3 Installation Model 2010B3-10 Part ITable 3-4: Required RS-232 OptionsParameter SettingBaud 2400Byte 8 bitsParity

Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control Unit Part I 3-11Figure 3-7: FET Series Resistance3.4 Testing the

Teledyne Analytical Instruments3 Installation Model 2010B3-12 Part I

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-1Teledyne Analytical InstrumentsOperation4.1 IntroductionAlthough the Model 2010B is us

4 Operation Model 2010B4-2 Part I Teledyne Analytical InstrumentsThe Enter button is used to accept any new entries on the VFD screen.The Escape

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-3Teledyne Analytical InstrumentsFigure 4-1: Hierarchy of Functions and SubfunctionsSys

4 Operation Model 2010B4-4 Part I Teledyne Analytical Instruments4.3 The System FunctionThe subfunctions of the System function are described bel

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-5Teledyne Analytical Instruments4.3.1 Setting the DisplayContrast Function is DISABLEDI

Teledyne Analytical InstrumentsivModel 2010BSpecific Model InformationThe instrument for which this manual was supplied may incorporate one or moreopt

4 Operation Model 2010B4-6 Part I Teledyne Analytical InstrumentsUse < > arrows to blink AUTOCAL, and press Enter. A new screen forZERO/SP

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-7Teledyne Analytical Instruments4.3.3.1 Entering the PasswordTo install a new password

4 Operation Model 2010B4-8 Part I Teledyne Analytical InstrumentsIf you chose Enter to change the password, the password assignmentscreen appears

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-9Teledyne Analytical InstrumentsNOTE:If you log off the system using the LOGOUT functio

4 Operation Model 2010B4-10 Part I Teledyne Analytical Instruments RUNNING DIAGNOSTICTesting Preamp  CellWhen the testing is complete, the resul

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-11Teledyne Analytical InstrumentsThe leftmost digit (under Dpt) is the number of the da

4 Operation Model 2010B4-12 Part I Teledyne Analytical InstrumentsThe analyzer is calibrated using reference, zero, and span gases. Gasrequiremen

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-13Teledyne Analytical InstrumentsThe beginning zero level is shown in the upper left co

4 Operation Model 2010B4-14 Part I Teledyne Analytical Instruments####.## % H2  N2Slope=#.### SZeroGenerally, you have a good zero when

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-15Teledyne Analytical Instruments4.4.2.1 Auto Mode SpanningObserve all precautions in s

vTeledyne Analytical InstrumentsThermal Conductivity AnalyzerTable of Contents1 Introduction1.1 Overview ...

4 Operation Model 2010B4-16 Part I Teledyne Analytical Instrumentsunits, as necessary. When you have set the concentration of the span gas you ar

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-17Teledyne Analytical Instruments• Both high (high and high-high) alarms, or• One high

4 Operation Model 2010B4-18 Part I Teledyne Analytical InstrumentsUse the ∆∆∆∆∆∇ keys to choose between % or ppm units. Then press Enter tomove

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-19Teledyne Analytical InstrumentsIn the AUTO screen, you are further allowed to select

4 Operation Model 2010B4-20 Part I Teledyne Analytical Instrumentsthe next lower range, the instrument switches to the lower range. A correspond-

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-21Teledyne Analytical Instruments4.6.3 PrecautionsThe Model 2010B allows a great deal o

4 Operation Model 2010B4-22 Part I Teledyne Analytical InstrumentsEscape button in many cases also switches the analyzer back to the Analyzefunct

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-23Teledyne Analytical Instruments MODEL APPLICATION SELF_TEST ALGORITHM Now you will

4 Operation Model 2010B4-24 Part I Teledyne Analytical Instruments MODEL APPLICATION SELF_TEST ALGORITHMUse the < > arrow keys again to

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-25Teledyne Analytical Instruments4.8.2 The Curve Algorithm ScreenThe Curve Algorithm is

Teledyne Analytical InstrumentsviModel 2010B4.3 The System Function ... 4-4 4.3.1 Setting the

4 Operation Model 2010B4-26 Part I Teledyne Analytical InstrumentsIf the OUTPUT value shown is not correct, the linearization must be correct-ed.

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-27Teledyne Analytical InstrumentsAfter each point is entered, the data-point number inc

4 Operation Model 2010B4-28 Part I Teledyne Analytical Instruments5. Use the ∆∇ keys to set the proper value of calibration gas, andEnter. Repeat

Thermal Conductivity Analyzer Part I: Control UnitPart I 4-29Teledyne Analytical Instruments2. Use LEFT/RIGHT key to move to the range that is spe

4 Operation Model 2010B4-30 Part I Teledyne Analytical Instruments6. Press and hold the RIGHT key for approximate 5 to 7seconds.7. Select AUTO an

Thermal Conductivity Analyzer Part I: Control UnitPart I 5-1Teledyne Analytical Instruments(Continued)Maintenance5.1 Routine MaintenanceAside from

5 Maintenance Model 2010B5-2 Part ITeledyne Analytical InstrumentsPreamp0 OK - > 0 means one or more gain have ahigh offset, e.g. 204 mean

Thermal Conductivity Analyzer Part I: Control UnitPart I 5-3Teledyne Analytical InstrumentsFigure 5-1: Removing Fuse Cap and Fuse from Holder3. Re

5 Maintenance Model 2010B5-4 Part ITeledyne Analytical Instruments5.6 CleaningIf instrument is unmounted at time of cleaning, disconnect the in

Teledyne Analytical Instruments Part II: i Part II: Analysis Unit Part II: Analysis Unit Part II: Analysis Unit Part II: Analysis Unit

viiTeledyne Analytical InstrumentsThermal Conductivity Analyzer5.5 Major Internal Components ... 5-35.6 Clean

ii: Part II Teledyne Analytical InstrumentsModel 2010B Model 2010B Model 2010B Model 2010B Model 2010B Thermal Conductivity AnalThermal

Teledyne Analytical Instruments Part II: 1-1Thermal Conductivity Analyzer Part II: Analysis UnitIntroduction1.1 OverviewThe Analytical In

1-2: Part II Teledyne Analytical Instruments1 Introduction1 Introduction1 Introduction1 Introduction1 Introduction Model 2010BFigure 1

Teledyne Analytical Instruments Part II: 1-3Thermal Conductivity Analyzer Part II: Analysis UnitFigure 1-2: Electrical Connector/Control

1-4: Part II Teledyne Analytical Instruments1 Introduction1 Introduction1 Introduction1 Introduction1 Introduction Model 2010B

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 2-1InstallationInstallation of the Model 2010B

2 Installation Model 2010B2-2: Part II Teledyne Analytical InstrumentsFigure 3-1: 2010 Analysis Unit with Auto-Cal & Gas Panel options2-

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 2-3NOTE: The sample-line pressure regulator sh

2 Installation Model 2010B2-4: Part II Teledyne Analytical Instrumentsambient pressures, and pressures must vary no more than the normal bar

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 2-52-8 ZERO GasFor the ZERO gas, a supply of t

Teledyne Analytical InstrumentsviiiModel 2010BCOMBUSTIBLE GAS USAGE WARNINGDANGERThe customer should ensure that the principles of operating ofthis eq

2 Installation Model 2010B2-6: Part II Teledyne Analytical InstrumentsFigure 3-4: Control Unit (CU) to Analysis Unit (AU) ConnectorIf you us

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 2-7Figure 3-6: FET Series Resistance2-11 Signa

2 Installation Model 2010B2-8: Part II Teledyne Analytical Instruments• Check the integrity and accuracy of the gas connections. Makesure th

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 3-1Operation3.1 System Self Diagnostic TestThe

3 Operation Model 2010B3-2: Part II Teledyne Analytical Instruments2 15 V Failure3 Both FailedAnalog0OK1 DAC A (0–1 V Concentration)2 DAC B

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 4-1Maintenance4.1 Routine MaintenanceAside f

4 Maintenance Model 2010B4-2: Part II Teledyne Analytical InstrumentsFigure 4-1: Major Components4.3 Fuse ReplacementThe 2010B Analysis U

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 4-33. Replace fuse by reversing process in s

4 Maintenance Model 2010B4-4: Part II Teledyne Analytical Instruments4.5 Cell, Heater, and/or ThermistorReplacementThe Thermal Conductivit

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 4-54.5.2 Removing and Replacing the Cell Blo

Part I 1-1Teledyne Analytical InstrumentsThermal Conductivity Analyzer Part I: Control UnitIntroduction1.1 OverviewThe Model 2010 is a family of s

4 Maintenance Model 2010B4-6: Part II Teledyne Analytical Instrumentsb. Remove the two screws holding the front mounting bracket—they also

Thermal Conductivity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments Part II: 4-7b. Remove the two screws holding the fron

4 Maintenance Model 2010B4-8: Part II Teledyne Analytical Instruments

Teledyne Analytical Instruments A-1Thermal Conductivity Analyzer AppendixOPERATING INSTRUCTIONSModels 2010BThermal Conductivity AnalyzerApp

A-2 Teledyne Analytical InstrumentsAppendix Model 2010BContentsA-1 Model 2010B Specifications ... A-3

Teledyne Analytical Instruments A-3Thermal Conductivity Analyzer AppendixAppendixA-1 SpecificationsRanges: Three ranges plus a cal range, f

A-4 Teledyne Analytical InstrumentsAppendix Model 2010BSystem PowerRequirements: Ex-Proof Analysis Unit 110 or 220 VAC, 50-60Hz. (Internal S

Teledyne Analytical Instruments A-5Thermal Conductivity Analyzer AppendixA-2 Recommended 2-Year Spare Parts ListQty Part Number Description

A-6 Teledyne Analytical InstrumentsAppendix Model 2010BA-3 Drawing ListC70381 Outline Drawing (Standard & Auto-Cal option -C)D70117 Pipi