Teledyne 3010MA – Paramagnetic oxygen analyzer, no 0-100% r User Manual

Teledyne Analytical Instruments i OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity Analyzer DANGER Toxic gases and or flammabl

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments x Preface Overview The Teledyne Analytical Instruments Model 3010MA Paramagnetic

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments xi • High resolution, accurate readings of oxygen content • Paramagnetic oxygen

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments xii

Paramagnetic O2 Purity Analyzer Introduction Teledyne Analytical Instruments 13 OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity An

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 14

Paramagnetic O2 Purity Analyzer Introduction Teledyne Analytical Instruments 15 Introduction 1.1 Overview The Teledyne Analytical Instruments M

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 16 • Alarms—Set the alarm setpoints and attributes. • Range— Set up the 3 user d

Paramagnetic O2 Purity Analyzer Introduction Teledyne Analytical Instruments 17 Standby Button: The Standby feature turns off the display and out

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 18 • Network—For future expansion. Not implemented at this printing. • 50-Pin Eq

Paramagnetic O2 Purity Analyzer Operational Theory Teledyne Analytical Instruments 19 Operational Theory 2.1 Introduction The analyzer is compos

Model 3010MA Teledyne Analytical Instruments ii Copyright © 2001 TELEDYNE Analytical Instruments All Rights Reserved. No part of this manual may be

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 20 Figure 2-1: Block Diagram for Model 3010MA Control Unit Figure 2-2: Block Diag

Paramagnetic O2 Purity Analyzer Operational Theory Teledyne Analytical Instruments 21 2.2 Electronics and Signal Processing The Model 3010MAParama

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 22 When an oxygen level above 95% is present, the paramagnetic sensor in the Analy

Paramagnetic O2 Purity Analyzer Operational Theory Teledyne Analytical Instruments 23 Figure 2-4: Block Diagram of the Model 3010MA Electronics

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 24

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 25 Installation Installation of the Model 3010MA Analyzer includes: 1

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 26 Figure 3-1: Rack Mountable Control and Analysis Units

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 27 All operator controls are mounted on the control panel which is sh

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 28 3.3 Rear Panel Connections—Control Unit Figure 3-4 shows the Model 3010MA rear

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 29 3.3.2 Electrical Connections—Control Unit CAUTION: FOR SAFE CONN

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments iii Safety Messages Your safety and the safety of others is very important. We have

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 30 are given where each function is described in the paragraphs below. At the end

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 31 contact connections. The contact connections are shown in Table 3-

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 32 36 System Alarm, normally closed contact 20 System Alarm, moving contact

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 33 When the contact is OPEN, the analyzer is analyzing, the Remote Ca

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 34 39 Range 2 ID Contact 19 Range 3 ID Contact 18 Range 3 ID Contact 34 No

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 35 Figure 3-7: FET Series Resistance Below is a table of the complet

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 36 12 (-) Remote Span 37 System Alarm, NO Contact 13 38 Range 1 ID Contact 14

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 37 Table 3-6: Commands via RS-232 Input Command Description as<en

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 38 The Analysis Unit is installed adjacent to the Control Unit usually on the same

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 39 3.5.1 Gas Connections—Analysis Unit When making gas connections t

Model 3010MA Teledyne Analytical Instruments iv POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES. This manual provides information designed to guid

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 40 4. Check that sample flow rate is between 300 and 1000 SCCM. CAUTION: FLOW R

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 41 Operation 4.1 Introduction Once the analyzer has been installed, it

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 42 The Enter button is used to accept any new entries on the VFD screen. The Escap

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 43 • Setup Auto-Cal • Assign Password • Initiate Self-Test • Check softw

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 44 After a password is assigned, the operator must log out to activate it. Until

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 45 To setup an Auto–Cal cycle: Choose System from the Function buttons.

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 46 4.3.3.1 ENTERING THE PASSWORD To install a new password or change a previously

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 47 4.3.3.2 INSTALLING OR CHANGING THE PASSWORD If you want to install a

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 48 Wait a moment for the entry screen. You will be given clearance to proceed. Us

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 49 4.3.5 System Self-Diagnostic Test The Model 3010MA has a built-in se

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments v Table of Contents Safety Messages ...

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 50 4.3.6 Version Screen Move the < > arrow key to More and press Enter. Wit

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 51 If you are using password protection, you will need to enter your pas

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 52 The beginning span value is shown in the upper left corner of the display. As t

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 53 4.5 The Alarms Function The Model 3010MA is equipped with 2 fully ad

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 54 4. Are either of the alarms to be defeated? The defeat alarm mode is incorpo

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 55 To reset a latched alarm, go to Dft– and then press either ∆ two time

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 56 Use the ∆∇ arrow keys to enter the upper value of the range (all ranges end at

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 57 4.7 The Analyze Function Normally, all of the functions automaticall

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 58 The analog output signal has a voltage which depends on the oxygen concentratio

Paramagnetic O2 Purity Analyzer Maintenance Teledyne Analytical Instruments 59 Maintenance 5.1 Routine Maintenance Aside from normal cleaning an

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments vi 4.1 Introduction 41 4.2 Using the Data Entry and Function Buttons 41 4.3 T

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 60 2. To change between American and European fuses, remove the single retaining

Paramagnetic O2 Purity Analyzer Maintenance Teledyne Analytical Instruments 61 Preamp 0 OK 1 Zero Too High 2 Amplifier output doesn’t match test

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 62 The Control Unit Contains: • 2 Power Supplies • Motherboard (with microproces

Paramagnetic O2 Purity Analyzer Maintenance Teledyne Analytical Instruments 63 To access the Universal Power Supply and electronic PCB’s, the rea

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments 64

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 65 OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity An

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 66

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 67 Analysis Unit 6.1 Overview The Model 3010MA Paramagnetic Oxygen

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 68 6.2 Paramagnetic Sensor The paramagnetic sensor is sensitive to pressure and

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 69 Figure 6-1: Side view of Paramagnetic Sensor Figure 6-2: Front

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments vii 6.2.2 Cross Interference 71 6.3 Oven and Temperature Controller 74 6.4

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 70 The Paramagnetic sensor and heating elements are contained within the Analysis

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 71 4 Not used 5 Preamplifier output ~0- 1 Vdc 6 Not used 7 24

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 72 Figure 6-4: 15-Pin Sensor Cable and Pin Identification

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 73 Example: Cross sensitivity calculation for a gas mixture: The gas

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 74 Cyclo hexane C6H12 -1.56 Nitric oxide NO +40.00 Ethane C2H6 -0.43 n-Octane C8

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 75 6.4 Sample System The paramagnetic sensor used in the Model 3010

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 76 The sample system delivers gases to the sensor from the gas inlet located on

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 77 side of the sensor for the pressure compensation. This line is fe

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 78 If remote gas selection is desired, the user must supply 3 two-way 24 V dc sol

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 79 As mentioned in Chapter 2, the paramagnetic sensor used in this i

Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments viii Tables Table 3-1: Analog Output Connections ...

Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments 80 arrow keys to blink More, then press Enter. Use the < > arrow keys again

Paramagnetic O2 Purity Analyzer Appendix Teledyne Analytical Instruments 81 Appendix A-1 Model 3010MA Specifications Sensor: Paramagnetic Ran

Appendix Model 3010MA Teledyne Analytical Instruments 82 Approvals: CE mark Area Classification: General Purpose

Paramagnetic O2 Purity Analyzer Appendix Teledyne Analytical Instruments 83 A-2 Recommended 2-Year Spare Parts List Qty Part Number Description 1

Appendix Model 3010MA Teledyne Analytical Instruments 84 A-3 Drawing List D-71698 Outline Drawing B-71699 Piping Diagram A-4 19-inch Relay Rack P

Paramagnetic O2 Purity Analyzer Index Teledyne Analytical Instruments 85 Index AC power connection. See power connection access door, 17, 27, 62 a

Index Model 3010MA Teledyne Analytical Instruments 86 default values, 41 defeat alarm mode, 54 digital communications device. See RS-232 port digit

Paramagnetic O2 Purity Analyzer Index Teledyne Analytical Instruments 87 paramagnetic sensor, 19, 62, 68, 69 password, 43, 45 PC board main, 15 pi

Index Model 3010MA Teledyne Analytical Instruments 88 Table of Contents, v Tables, list of, viii temperature controller, 15, 19, 22, 68, 74 tempera

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments ix Figures Figure 1-1: Model 3010MA Control Unit Front Panel ......