Teledyne 3000ZA-3X - Trace oxygen analyzer User Manual

Trace Oxygen Analyzer Teledyne Analytical Instruments i OPERATING INSTRUCTIONS FOR MODEL 3000ZA-3X Trace Oxygen Analyzer DANGER Toxic gases

3000ZA-3X Teledyne Analytical Instruments x 4.6 Alarms Menu 414.6.1 Alarm Active 414.6.2 Alarm Polarity 414.6.3 Alarm Failsafe 424.6.4 A

Trace Oxygen Analyzer Teledyne Analytical Instruments xi List of Figures Figure 1-1: Model 3000ZA Front Panel 3 Figure 1-2: Model 3000ZA Rear Pa

3000ZA-3X Teledyne Analytical Instruments xii List of Tables Table 3-1: Analog Output Connections 19 Table 3-2: Alarm Relay Contact Pins 20 T

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 1 Introduction 1.1 Overview The Teledyne Analytical Instruments Model 3000ZA Tr

Introduction 3000ZA-3X Teledyne Analytical Instruments 2  Three Zirconium oxide sensors to provide higher range of analysis flexibility. The an

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 3 switch between gases in synchronization with the analyzer’s operation. 3000ZA-

Introduction 3000ZA-3X Teledyne Analytical Instruments 4 Function Keys: Six touch-sensitive membrane switches are used to change the specific fun

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 5 Standby Button : The Standby turns off the display and outputs but circui

Introduction 3000ZA-3X Teledyne Analytical Instruments 6  Power Connection Universal AC power source.  Gas Inlet and Outlet One inlet (m

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 7 Operational Theory 2.1 Introduction The analyzer is composed of three s

3000ZA-3X Teledyne Analytical Instruments ii Copyright © 2011 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be

Operational Theory 3000ZA-3X Teledyne Analytical Instruments 8 One of the three sensors has been modified (0-200 ppm range) to sense low level

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 9 Figure 2-2: Flow Diagram with Options 2.4 Zirconium Oxide Sensor Applic

Operational Theory 3000ZA-3X Teledyne Analytical Instruments 10 System power is supplied from a universal power supply module designed to be co

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 11 Figure 2-3: Component Location

Operational Theory 3000ZA-3X Teledyne Analytical Instruments 12 Figure 2-4: Electronic Block Diagram

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 13 Installation Installation of the Model 3000ZA Analyzer includes: 1. Unpackin

Installation 3000ZA-3X Teledyne Analytical Instruments 14 Figure 3-1: Front Panel of the Model 3000TA (Model 3000ZA similar) All operator contr

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 15 As a precaution, open the cell block to check that all sensors are firmly m

Installation 3000ZA-3X Teledyne Analytical Instruments 16 closed end with a small circular orifice. The restrictor without the blue sticker is fo

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 17 pressure, (less than 2 psig) vacuum service plumbing is recommended. Exact f

Trace Oxygen Analyzer Teledyne Analytical Instruments iii Specific Model Information The instrument for which this manual was supplied may incorpo

Installation 3000ZA-3X Teledyne Analytical Instruments 18 CAUTION: POWER IS APPLIED TO THE INSTRUMENT'S CIRCUITRY AS LONG AS THE INSTRUMENT

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 19  4–20 mA DC % Range: Current increases linearly with increasing oxygen, fro

Installation 3000ZA-3X Teledyne Analytical Instruments 20 Threshold Alarm 2:  Can be configured as high (actuates when concentration is ab

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 21 Zero: Floating input. 5 to 24 V input across the + and – pins puts the analy

Installation 3000ZA-3X Teledyne Analytical Instruments 22 Once a zero or span command is sent, and acknowledged (contact closes), release it. If

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 23 Network I/O: Pins 13 (+) and 29 (–) are for serial digital input/output for l

Installation 3000ZA-3X Teledyne Analytical Instruments 24 Figure 3-6: FET Series Resistance 3.3.2.3 RS-232 PORT The digital signal output is a st

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 25 Table 3-5: Commands via RS-232 Input Command Description as<enter> Imm

Installation 3000ZA-3X Teledyne Analytical Instruments 26 The data is status information, in digital form, updated every two seconds. Status is r

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 27 Operation 4.1 Introduction Once the analyzer has been installed, it can be conf

3000ZA-3X Teledyne Analytical Instruments iv Important Notice Model 3000ZA complies with all of the requirements of the Commonwealth of Europe (

Operation 3000ZA-3X Teledyne Analytical Instruments 28 4.2 Using the Data Entry and Function Buttons 4.2.1 Style Conventions The following typef

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 29 STANDBY. It is important to read and understand the MENU STRUCTURE section to f

Operation 3000ZA-3X Teledyne Analytical Instruments 30 4.2.2.4 SPECIAL FUNCTION KEYS Pressing any of the 7 Function keys (ANALYZE / SYSTEM / SPAN

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 31 ----------------------- PASSWORD LOGOUT MODEL SELF TEST FILTER ANALOG-OUT

Operation 3000ZA-3X Teledyne Analytical Instruments 32 4.3.3 Password routine ----------------------- Enter Password 'T' &apos

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 33 'A' 'A' 'A' ----------------------- The user

Operation 3000ZA-3X Teledyne Analytical Instruments 34 V1.0 ----------------------- Entering the MODEL screen causes the above screen to be

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 35 4-20mA Gain: 0 4-20mA Limit: FALSE Track in Cal: Yes --------------

Operation 3000ZA-3X Teledyne Analytical Instruments 36 Track in Cal: Analog output tracking during calibration user preference setting. The sett

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 37 4.4.1 Span Sensor ----------------------- ->Span Sensor: High --------

Trace Oxygen Analyzer Teledyne Analytical Instruments v Safety Messages Your safety and the safety of others is very important. We have provided m

Operation 3000ZA-3X Teledyne Analytical Instruments 38 4.4.4 Span Finish ----------------------- ->Span AUTO Finish -------------------

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 39 4.5 Zero Menu The ZERO screen is as follows: ----------------------- Zero 0

Operation 3000ZA-3X Teledyne Analytical Instruments 40 any offset of the zero gas used. Pressing UP or DOWN adjusts the number. 4.5.3 Zero Begin

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 41 4.6 Alarms Menu The ALARMS screen is as follows: ----------------------- AL-

Operation 3000ZA-3X Teledyne Analytical Instruments 42 Pressing ENTER causes the word HIGH or LOW to start flashing. Then pressing UP or DOWN to

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 43 4.7 Range Menu The RANGE screen is as follows: ----------------------- Rang

Operation 3000ZA-3X Teledyne Analytical Instruments 44 4.7.2 Manual Range Select ----------------------- Man Rng: R1 -----------------

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 45 Maintenance 5.1 Routine Maintenance Aside from normal cleaning and checking f

Maintenance 3000ZA-3X Teledyne Analytical Instruments 46 2. Open the front panel door by pressing the release button on the top right corner of

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 47 Figure 5-1: Sensor Block with Middle Sensor Installed 5.3 Fuse Replacement

3000ZA-3X Teledyne Analytical Instruments vi CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANU

Maintenance 3000ZA-3X Teledyne Analytical Instruments 48 2. To change between American and European fuses, remove the single retaining screw the

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 49 If any item above fails this test, it will be listed on the VFD display foll

Maintenance 3000ZA-3X Teledyne Analytical Instruments 50  Sample system  Power Supply  Microprocessor  Displays  5 digit LED meter 

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 51 Atmospheric oxygen diffusing through vent and altering the oxygen level the s

Maintenance 3000ZA-3X Teledyne Analytical Instruments 52

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 53 Appendix A-1 Specifications Packaging: General Purpose • Flush panel m

Maintenance 3000ZA-3X Teledyne Analytical Instruments 54 Operating Temperature: 5-35 °C Accuracy: ±2% of full scale at constant temperatur

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 55 A-2 Recommended 2-Year Spare Parts List Qty. Part Number Description 1 C65507

Maintenance 3000ZA-3X Teledyne Analytical Instruments 56 A-3 Drawing List D-77579 Final Assembly D-75738 Outline Drawing A-4 19-inch Relay Rack

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 57 A.5 Application Notes 3000 SERIES ANALYZERS APPLICATION NOTES ON RESTRICTORS,

Trace Oxygen Analyzer Teledyne Analytical Instruments vii This is a general purpose instrument designed for use in a non-hazardous area. It is t

Maintenance 3000ZA-3X Teledyne Analytical Instruments 58 RESTRICTION DEVICES: For proper operation, all 3000 series analyzers require a flow res

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 59 (including the cell) the pressure will be at atmospheric pressure (analyzer ve

Maintenance 3000ZA-3X Teledyne Analytical Instruments 60 TAI PART NUMBERS Restrictor kit: A68729 Union (SS) U11 LP Restrictor R2323 (low

3000ZA-3X Teledyne Analytical Instruments viii Table of Contents Safety Messages .....

Trace Oxygen Analyzer Teledyne Analytical Instruments ix 3.5 Testing the System 26Operation..............