Teledyne 3010MA - Paramagnetic oxygen analyzer, includes 0- User Manual

Teledyne Analytical Instruments i OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity Analyzer DANGERToxic gases and or flammab

Model 3010MA x Teledyne Analytical Instruments

Paramagnetic O2 Purity Analyzer Introduction Teledyne Analytical Instruments 11 Preface Overview The Teledyne Analytical Instruments Model 3010

Part 1 Control Unit Model 3010MA 12 Teledyne Analytical Instruments Main Features of the Analyzer The Model 3010MA series Paramagnetic Oxygen Analy

Paramagnetic O2 Purity Analyzer Introduction Teledyne Analytical Instruments 13 OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity

Part 1 Control Unit Model 3010MA 14 Teledyne Analytical Instruments

Paramagnetic O2 Purity Analyzer Introduction Teledyne Analytical Instruments 15 Introduction 1.1 Overview The Teledyne Analytical Instruments

Part 1 Control Unit Model 3010MA 16 Teledyne Analytical Instruments • Alarms—Set the alarm setpoints and attributes. • Range— Set up the 3 user d

Paramagnetic O2 Purity Analyzer Introduction Teledyne Analytical Instruments 17 Standby Button: The Standby feature turns off the display and ou

Part 1 Control Unit Model 3010MA 18 Teledyne Analytical Instruments • Network—For future expansion. Not implemented at this printing.  50-Pin Eq

Paramagnetic O2 Purity Analyzer Operational Theory Teledyne Analytical Instruments 19 Operational Theory 2.1 Introduction The analyzer is compo

Model 3010MA ii Teledyne Analytical Instruments Copyright © 2010 TELEDYNE Analytical Instruments All Rights Reserved. No part of this manual may be

Part 1 Control Unit Model 3010MA 20 Teledyne Analytical Instruments Figure 2-1: Block Diagram for Model 3010MA Control Unit Figure 2-2: Block Diag

Paramagnetic O2 Purity Analyzer Operational Theory Teledyne Analytical Instruments 21 2.2 Electronics and Signal Processing The Model 3010MAParam

Part 1 Control Unit Model 3010MA 22 Teledyne Analytical Instruments When an oxygen level is present, the paramagnetic sensor in the Analysis Unit g

Paramagnetic O2 Purity Analyzer Operational Theory Teledyne Analytical Instruments 23 Figure 2-4: Block Diagram of the Model 3010MA Electronics

Part 1 Control Unit Model 3010MA 24 Teledyne Analytical Instruments

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 25 Installation Installation of the Model 3010MA Analyzer includes:

Part 1 Control Unit Model 3010MA 26 Teledyne Analytical Instruments Figure 3-1: Rack Mountable Control and Analysis Units

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 27 All operator controls are mounted on the control panel which is s

Part 1 Control Unit Model 3010MA 28 Teledyne Analytical Instruments 3.3 Rear Panel Connections—Control Unit Figure 3-4 shows the Model 3010MA rear

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 29 3.3.2 Electrical Connections—Control Unit CAUTION: FOR SAFE CON

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments iii Safety Messages Your safety and the safety of others is very important. We have

Part 1 Control Unit Model 3010MA 30 Teledyne Analytical Instruments are given where each function is described in the paragraphs below. At the end

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 31 contact connections. The contact connections are shown in Table 3

Part 1 Control Unit Model 3010MA 32 Teledyne Analytical Instruments 36 System Alarm, normally closed contact 20 System Alarm, moving contact

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 33 When the contact is OPEN, the analyzer is analyzing, the Remote C

Part 1 Control Unit Model 3010MA 34 Teledyne Analytical Instruments 39 Range 2 ID Contact 19 Range 3 ID Contact 18 Range 3 ID Contact 34

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 35 Figure 3-7: FET Series Resistance Below is a table of the comple

Part 1 Control Unit Model 3010MA 36 Teledyne Analytical Instruments 12 (-) Remote Span 37 System Alarm, NO Contact 13 38 Range 1 ID Contact

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 37 Table 3-6: Commands via RS-232 Input Command Description as<e

Part 1 Control Unit Model 3010MA 38 Teledyne Analytical Instruments The Analysis Unit is installed adjacent to the Control Unit usually on the same

Paramagnetic O2 Purity Analyzer Installation Teledyne Analytical Instruments 39 3.5.1 Gas Connections—Analysis Unit When making gas connections

Model 3010MA iv Teledyne Analytical Instruments POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES. This manual provides information designed to guid

Part 1 Control Unit Model 3010MA 40 Teledyne Analytical Instruments 4. Check that sample flow rate is between 300 and 1000 SCCM. CAUTION: FLOW R

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 41 Operation 4.1 Introduction Once the analyzer has been installed, it

Part 1 Control Unit Model 3010MA 42 Teledyne Analytical Instruments The Enter button is used to accept any new entries on the VFD screen. The Escap

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 43 • Setup Auto-Cal • Assign Password • Initiate Self-Test • Check sof

Part 1 Control Unit Model 3010MA 44 Teledyne Analytical Instruments After a password is assigned, the operator must log out to activate it. Until

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 45 To setup an Auto–Cal cycle: Choose System from the Function buttons.

Part 1 Control Unit Model 3010MA 46 Teledyne Analytical Instruments 4.3.3.1 ENTERING THE PASSWORD To install a new password or change a previously

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 47 4.3.3.2 INSTALLING OR CHANGING THE PASSWORD If you want to install

Part 1 Control Unit Model 3010MA 48 Teledyne Analytical Instruments AAAAARetypePWDToVerifyWait a moment for the entry screen. You wi

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 49 4.3.5 System Self-Diagnostic Test The Model 3010MA has a built-in s

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments v Table of Contents Safety Messages...

Part 1 Control Unit Model 3010MA 50 Teledyne Analytical Instruments 4.3.6 Version Screen Move the < > arrow key to More and press Enter. Wit

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 51 If you are using password protection, you will need to enter your pa

Part 1 Control Unit Model 3010MA 52 Teledyne Analytical Instruments The beginning span value is shown in the upper left corner of the display. As t

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 53 4.5 The Alarms Function The Model 3010MA is equipped with 2 fully a

Part 1 Control Unit Model 3010MA 54 Teledyne Analytical Instruments In latching mode, once the alarm or alarms trigger, they will remain in the ala

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 55 To set the other parameters use the < > arrow keys to move the

Part 1 Control Unit Model 3010MA 56 Teledyne Analytical Instruments However, the digital readout and the RS-232 output of the concentration are una

Paramagnetic O2 Purity Analyzer Operation Teledyne Analytical Instruments 57 or L—0.00M—95.00H—98.00Mode—FX/HIPress Escape to re-enter the

Part 1 Control Unit Model 3010MA 58 Teledyne Analytical Instruments 98.6 0.3 8.8 98.8 0.4 10.4 99.0 0.5 12 99.2 0.6 13.6 99.4 0.7 15.2 99.6 0.

Paramagnetic O2 Purity Analyzer Maintenance Teledyne Analytical Instruments 59 Maintenance 5.1 Routine Maintenance Aside from normal cleaning an

Model 3010MA vi Teledyne Analytical Instruments 4.1 Introduction 414.2 Using the Data Entry and Function Buttons 414.3 The System Function

Part 1 Control Unit Model 3010MA 60 Teledyne Analytical Instruments 2. To change between American and European fuses, remove the single retaining

Paramagnetic O2 Purity Analyzer Maintenance Teledyne Analytical Instruments 61 Preamp 0 OK 1 Zero Too High 2 Amplifier output doesn’t match tes

Part 1 Control Unit Model 3010MA 62 Teledyne Analytical Instruments The Control Unit Contains:  2 Power Supplies  Motherboard (with microproces

Paramagnetic O2 Purity Analyzer Maintenance Teledyne Analytical Instruments 63 To access the Universal Power Supply and electronic PCB’s, the rea

Part 1 Control Unit Model 3010MA 64 Teledyne Analytical Instruments

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments 65 OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity Analyzer Part

Part 2 Analysis Unit Model 3010MA 66 Teledyne Analytical Instruments

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 67 Analysis Unit 6.1 Overview The Model 3010MA Paramagnetic Oxyge

Part 2 Analysis Unit Model 3010MA 68 Teledyne Analytical Instruments 6.2 Paramagnetic Sensor The paramagnetic sensor is sensitive to pressure and

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 69 Figure 6-1: Side view of Paramagnetic Sensor Figure 6-2: Fron

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments vii 6.2.2 Cross Interference 716.3 Oven and Temperature Controller 746.4

Part 2 Analysis Unit Model 3010MA 70 Teledyne Analytical Instruments The Paramagnetic sensor and heating elements are contained within the Analysis

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 71 4 Not used 5 Preamplifier output ~0- 1VDC 6 Not used 7 2

Part 2 Analysis Unit Model 3010MA 72 Teledyne Analytical Instruments Figure 6-4: 15-Pin Sensor Cable and Pin Identification

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 73 Example: Cross sensitivity calculation for a gas mixture: The ga

Part 2 Analysis Unit Model 3010MA 74 Teledyne Analytical Instruments Cyclo hexane C6H12 -1.56 Nitric oxide NO +40.00 Ethane C2H6 -0.43 n-Octane

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 75 6.4 Sample System The paramagnetic sensor used in the Model 301

Part 2 Analysis Unit Model 3010MA 76 Teledyne Analytical Instruments The sample system delivers gases to the sensor from the gas inlet located on

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 77 side of the sensor for the pressure compensation. This line is f

Part 2 Analysis Unit Model 3010MA 78 Teledyne Analytical Instruments If remote gas selection is desired, the user must supply 3 two-way 24VDC solen

Paramagnetic O2 Purity Analyzer Analysis Unit Teledyne Analytical Instruments 79 As mentioned in Chapter 2, the paramagnetic sensor used in this

Model 3010MA viii Teledyne Analytical Instruments Tables Table 3-1: Analog Output Connections ... 30 Table 3

Part 2 Analysis Unit Model 3010MA 80 Teledyne Analytical Instruments arrow keys to blink More, The voltage output of the cell is displayed on the s

Paramagnetic O2 Purity Analyzer Appendix Teledyne Analytical Instruments 81 Appendix A-1 Model 3010MA Specifications Sensor: Paramagnetic Ra

Part 2 Analysis Unit Model 3010MA 82 Teledyne Analytical Instruments Approvals: CE mark Area Classification: General Purpose

Paramagnetic O2 Purity Analyzer Appendix Teledyne Analytical Instruments 83 A-2 Recommended 2-Year Spare Parts List Qty Part Number Description

Part 2 Analysis Unit Model 3010MA 84 Teledyne Analytical Instruments A-3 Drawing List D-73635 Outline Drawing B-73695 Piping Diagram

Paramagnetic O2 Purity Analyzer Appendix Teledyne Analytical Instruments 85 A.4 Programmable Pressure Compensation Adjustment The standard model

Part 2 Analysis Unit Model 3010MA 86 Teledyne Analytical Instruments 2. Zero (with N2 gas) the analyzer with no restriction on vent (needle valve

Paramagnetic O2 Purity Analyzer Appendix Teledyne Analytical Instruments 87 Example 1: With pressure compensation factor set to 0.00 and the ven

Part 2 Analysis Unit Model 3010MA 88 Teledyne Analytical Instruments to the pressure compensation factor and change the value by 0.01, then repeat

Paramagnetic O2 Purity Analyzer Teledyne Analytical Instruments ix Figures Figure 1-1: Model 3010MA Control Unit Front Panel ......