Teledyne 3010MB - Split architecture paramagnetic oxygen an User Manual

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Percent Paramagnetic Oxygen Analyzer
Teledyne Analytical Instruments
OPERATING INSTRUCTIONS
Model 3010MB
Percent Paramagnetic
Oxygen Analyzer
Bulkhead Mount Control Unit, PN D-71385
Bulkhead Mount Analysis Unit, PN D-71394
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING
SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST
FOR A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED SUPERVISOR/
MANAGER.
DANGER
P/N xxxxxx
12/21/99
ECO: #99-0000
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Summary of Contents

Page 1 - Model 3010MB

i Percent Paramagnetic Oxygen AnalyzerTeledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010MBPercent ParamagneticOxygen AnalyzerBulkhead Mou

Page 2

iv: Part IModel 3010MB Percent Paramagnetic Oxygen AnalyzerTeledyne Analytical Instruments

Page 3

Part I: 1-1Percent Paramagnetic Oxygen Analyzer Part I: Control UnitTeledyne Analytical InstrumentsIntroduction1.1 OverviewThe Analytical Instruments

Page 4 - Specific Model Information

1-2: Part I1 Introduction Model 3010MBTeledyne Analytical InstrumentsFigure 1-1: Front of Unmounted Control UnitFunction Keys: Six touch-sensitiv

Page 5 - Typical Applications

Part I: 1-3Percent Paramagnetic Oxygen Analyzer Part I: Control UnitTeledyne Analytical InstrumentsData Entry Keys: Six touch-sensitive membrane swit

Page 6 - Main Features of the Analyzer

1-4: Part I1 Introduction Model 3010MBTeledyne Analytical Instruments1.4 Control Unit Interface Panel The Control Unit interface panel, shown in Fi

Page 7

Part I: 1-5Percent Paramagnetic Oxygen Analyzer Part I: Control UnitTeledyne Analytical Instruments• Power Connection AC power source, 100-240VAC, 50

Page 8

1-6: Part I1 Introduction Model 3010MBTeledyne Analytical Instruments

Page 9 - Part I: iii

Part I: 2-1Percent Paramagnetic Oxygen Analyzer Part I: Control UnitTeledyne Analytical InstrumentsOperational Theory2.1 I

Page 10

2-2: Part I2 Operational Theory Model 3010MBTeledyne Analytical InstrumentsFigure 2-1: Block Diagram of the 3010TB CU ElectronicsPowerSupplyA tCon

Page 11 - Introduction

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 3-1Teledyne Analytical InstrumentsInstallationInstallation of Model 3010MB Analyzers

Page 12 - 3010MB Series

iiModel 3010MBTeledyne Analytical InstrumentsCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reprod

Page 13 - VFD

3 Installation Model 3010MB3-2: Part ITeledyne Analytical

Page 14

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 3-3Teledyne Analytical Instrumentsclearance for the door to open in a 90-degree arc

Page 15

3 Installation Model 3010MB3-4: Part ITeledyne Analytical

Page 16 - 1 Introduction Model 3010MB

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 3-5Teledyne Analytical Instruments4–20 mA dc % Range: (-M Option) Current increases

Page 17 - 2.1 Introduction

3 Installation Model 3010MB3-6: Part ITeledyne Analytical

Page 18 - 2-2: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 3-7Teledyne Analytical InstrumentsAlarm Relays:There are three alarm-circuit connect

Page 19 - Installation

3 Installation Model 3010MB3-8: Part ITeledyne Analytical

Page 20 - 3-2: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 3-9Teledyne Analytical Instruments4) When the CRC closes, remove the span command.Wh

Page 21 - 3.3 Electrical Connections

3 Installation Model 3010MB3-10: Part ITeledyne Analytical

Page 22 - 3-4: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 3-11Teledyne Analytical Instruments Figure 3-7 Remote Sensor Connector Pinouts

Page 23 - Part I: 3-5

iii Percent Paramagnetic Oxygen AnalyzerTeledyne Analytical InstrumentsTable of ContentsSpecific Model Information... ivP

Page 24 - 3-6: Part I

3 Installation Model 3010MB3-12: Part ITeledyne Analytical

Page 25 - Part I: 3-7

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has bee

Page 26 - 3-8: Part I

4 Operation Model 3010MB4-2: Part ITeledyne Analytical Instruments4.2 Using the Data Entry and FunctionButtonsData Entry Buttons: The < > arro

Page 27 - Table 3-3: RS-232 Signals

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-3Teledyne Analytical InstrumentsEach of these functions is described in greater de

Page 28 - 3-10: Part I

4 Operation Model 3010MB4-4: Part ITeledyne Analytical Instrumentsactivated, the operator MUST enter the UNIQUE password togain access to set-up fun

Page 29 - Part I: 3-11

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-5Teledyne Analytical InstrumentsOrOutput Sttng: HOLDAlarm Dly: 10 minIn the firs

Page 30 - 3.4 Testing the System

4 Operation Model 3010MB4-6: Part ITeledyne Analytical InstrumentsTRAK/HLD AutoCalPSWD Logout MoreUse < > arrows to blink AutoCal, and press

Page 31 - Operation

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-7Teledyne Analytical Instrumentsis in effect, pressing the ENTER button will ente

Page 32 - 4-2: Part I

4 Operation Model 3010MB4-8: Part ITeledyne Analytical InstrumentsPress Enter to change the password (either the default TETAI or thepreviously assi

Page 33 - Function

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-9Teledyne Analytical InstrumentsIf no alarms are tripped, the Analyze screen appea

Page 34 - 4-4: Part I

ivModel 3010MBTeledyne Analytical InstrumentsSpecific Model InformationThe instrument for which this manual was supplied may incorporateone or more op

Page 35 - Part I: 4-5

4 Operation Model 3010MB4-10: Part ITeledyne Analytical InstrumentsPress the System button to start the System function.TRAK/HLD AutoCalPSWD Logout

Page 36 - 4-6: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-11Teledyne Analytical InstrumentsTRAK/HLD Auto-CalPSWD Logout More- Use the Right

Page 37 - Part I: 4-7

4 Operation Model 3010MB4-12: Part ITeledyne Analytical InstrumentsIf you are using password protection, you will need to enter yourpassword to gain

Page 38 - 4-8: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-13Teledyne Analytical Instruments4.4.1.2 Manual Mode ZeroingPress Zero to enter th

Page 39 - Part I: 4-9

4 Operation Model 3010MB4-14: Part ITeledyne Analytical Instrumentsc. Check whether more time is needed for readings to drop to asatisfactory level.

Page 40 - 4-10: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-15Teledyne Analytical Instruments#### ppm SpanSlope=#### ppm/sThe beg

Page 41 - Functions

4 Operation Model 3010MB4-16: Part ITeledyne Analytical Instruments#### % SpanSlope=#### ppm/sWhen the Span value displayed on the screen

Page 42 - 4-12: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-17Teledyne Analytical Instrumentslatching or nonlatching, and either failsafe or n

Page 43 - Part I: 4-13

4 Operation Model 3010MB4-18: Part ITeledyne Analytical InstrumentsAL1 AL2 Choose AlarmSet up alarm 1 by moving the blinking over to AL1 usi

Page 44 - 4-14: Part I

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-19Teledyne Analytical InstrumentsThe Model 3010MB is set at the factory to default

Page 45 - Part I: 4-15

v Percent Paramagnetic Oxygen AnalyzerTeledyne Analytical InstrumentsPrefaceOverviewThe Analytical Instruments Model 3010MB Percent ParamagneticOxygen

Page 46 - 4.5 The

4 Operation Model 3010MB4-20: Part ITeledyne Analytical Instruments4.6.2 Fixed Range AnalysisThe autoranging mode of the instrument can be overridde

Page 47 - Part I: 4-17

Percent Paramagnetic Oxygen Analyzer Part I: Control UnitPart I: 4-21Teledyne Analytical Instruments4.8 Signal OutputThe standard Model 3010MB Percen

Page 48 - 4.6 The

4 Operation Model 3010MB4-22: Part ITeledyne Analytical InstrumentsIMPORTANT:In the event of loss of flow through the analyzer, if thevent is vented

Page 49 - Part I: 4-19

Part I: Control Unit Maintenance 5Part I: 5-1Teledyne Analytical InstrumentsMaintenanceAside from normal cleaning and checking for leaks at the gas

Page 50 - 4.7 The

5 Maintenance Model 3010MB Percent Paramagnetic Oxygen Analyzer5-2: Part ITeledyne Analytical InstrumentsFigure 5-1: Removing Fuse Block Cap and

Page 51 - 4.8 Signal Output

Part I: Control Unit Maintenance 5Part I: 5-3Teledyne Analytical InstrumentsPreamp0OK1 Zero too high2 Amplifier output doesn't match test inpu

Page 52 - 4-22: Part I

5 Maintenance Model 3010MB Percent Paramagnetic Oxygen Analyzer5-4: Part ITeledyne Analytical InstrumentsWARNING: HAZARDOUS VOLTAGES EXIST ON CER

Page 53 - Maintenance

Part II: i Part II: Analysis UnitTeledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010MOxygen AnalyzerPart II: Analysis UnitPart Number D-

Page 54 - 5-2: Part I

ii: Part IIModel 3010M Oxygen AnalyzerTeledyne Analytical InstrumentsTable of Contents1 Operational Theory1.1 Introduction ...

Page 55 - Doors shown removed

Part II: 1-1Percent Paramagnetic Oxygen Analyzer Operational Theory 1Teledyne Analytical InstrumentsOperational Theory1.1 IntroductionThe analyzer is

Page 56 - 5-4: Part I

viModel 3010MBTeledyne Analytical InstrumentsMain Features of the AnalyzerThe Model 3010MB Percent Oxygen Analyzer is sophisticated yetsimple to use.

Page 57 - Model 3010M

1-2: Part II1 Operational Theory Model 3010MTeledyne Analytical Instrumentsbell to the zero position in the presence of zero gas (i.e. no O2 presen

Page 58

Part II: 1-3Percent Paramagnetic Oxygen Analyzer Operational Theory 1Teledyne Analytical InstrumentsPin out:1 -15Vdc test pin (Not connected)2 +15Vdc

Page 59 - 1.1 Introduction

1-4: Part II1 Operational Theory Model 3010MTeledyne Analytical InstrumentsGas Cross Gas CrossSensitivity Sensitivityin vol. % in vol. %Acetylene C

Page 60 - 1-2: Part II

Percent Paramagnetic Oxygen Analyzer Maintenance 2Part II: 2-1Teledyne Analytical InstrumentsMaintenance2.1 Routine MaintenanceAside from normal cle

Page 61 - 1.3 Cross Interference

2 Maintenance Model 3010M2-2: Part IITeledyne Analytical Instruments

Page 62 - 1-4: Part II

A-1Percent Paramagnetic Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 SpecificationsPackaging: Bulkhead mount.Sensor: Paramagneti

Page 63

A-2Appendix Model 3010MTeledyne Analytical Instrumentsrange, on factory default analysis ranges, oncethermal equilibrium has been achieved.Analog o

Page 64 - 2-2: Part II

A-3Percent Paramagnetic Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQTY.PART NUMBER DESCRIPTION1 C62

Page 65 - Appendix

A-4Appendix Model 3010MTeledyne Analytical InstrumentsNOTE: The MSDS on this material is available upon requestthrough the Teledyne Environmental,

Page 66

A-5Percent Paramagnetic Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-5 Zero CalThe ZERO function on the MAIN MENU is used to enter the zer

Page 67 - TY.PART NUMBER DESCRIPTION

Part I: i Part I: Control UnitTeledyne Analytical InstrumentsOPERATING INSTRUCTIONSModel 3010MBOxygen AnalyzerPart I: Control UnitNEMA 4 Bulkhead Mou

Page 68 - Appendix Model 3010M

A-6Appendix Model 3010MTeledyne Analytical InstrumentsManual Mode ZeroingENTER the ZERO function. The screen that appears allows you toselect betwe

Page 69

ii: Part IModel 3010MB Percent Paramagnetic Oxygen AnalyzerTeledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

Page 70

Part I: iii Part I: Control UnitTeledyne Analytical Instruments4.4.1.1 Auto Mode Zeroing ........... 4-114.4.1.2 Manual

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