Teledyne GFC7001T User Manual Page 15
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Table of ContentsTeledyne API – Model T300/T300M CO Analyzer
Teledyne Analytical Instruments xv
13.4.2.3. GFC Wheel .................................................................................................................................300
13.4.2.4. IR Photo-Detector .......................................................................................................................302
13.4.3. Synchronous Demodulator (Sync/Demod) Assembly .......................................................................302
13.4.3.1. Signal Synchronization and Demodulation ................................................................................303
13.4.3.2. Sync/Demod Status LEDs ..........................................................................................................304
13.4.3.3. Photo-Detector Temperature Control .........................................................................................304
13.4.3.4. Dark Calibration Switch ..............................................................................................................305
13.4.3.5. Electric Test Switch ....................................................................................................................305
13.4.4. Relay Board .......................................................................................................................................305
13.4.4.1. Heater Control ............................................................................................................................305
13.4.4.2. GFC Wheel Motor Control ..........................................................................................................305
13.4.4.3. Zero/Span Valve Options ...........................................................................................................306
13.4.4.4. IR Source ....................................................................................................................................306
13.4.4.5. Status LEDs ................................................................................................................................306
13.4.4.6. I2C Watch Dog Circuitry .............................................................................................................307
13.4.5. MotherBoard ......................................................................................................................................307
13.4.5.1. A to D Conversion ......................................................................................................................307
13.4.5.2. Sensor Inputs .............................................................................................................................308
13.4.5.3. Thermistor Interface ...................................................................................................................308
13.4.5.4. Analog Outputs ...........................................................................................................................309
13.4.5.5. Internal Digital I/O .......................................................................................................................309
13.4.5.6. External Digital I/O ......................................................................................................................309
13.4.6. I
2
C Data Bus ......................................................................................................................................309
13.4.7. Power Supply/ Circuit Breaker ...........................................................................................................310
13.4.8. Front Panel Touchscreen/Display Interface .......................................................................................312
13.4.8.1. LVDS Transmitter Board ............................................................................................................312
13.4.8.2. Front Panel Touchscreen/Display Interface PCA .......................................................................312
13.5. Software Operation ..................................................................................................................................313
13.5.1. Adaptive Filter ....................................................................................................................................313
13.5.2. Calibration - Slope and Offset ............................................................................................................314
13.5.3. Measurement Algorithm .....................................................................................................................314
13.5.4. Temperature and Pressure Compensation ........................................................................................314
13.5.5. Internal Data Acquisition System (DAS) ............................................................................................314
14. A PRIMER ON ELECTRO-STATIC DISCHARGE .......................................................... 315
14.1. How Static Charges are Created .............................................................................................................315
14.2. How Electro-Static Charges Cause Damage ..........................................................................................316
14.3. Common Myths About ESD Damage ......................................................................................................317
14.4. Basic Principles of Static Control .............................................................................................................318
14.4.1. General Rules ....................................................................................................................................318
14.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance ..................................................319
14.4.2.1. Working at the Instrument Rack .................................................................................................320
14.4.2.2. Working at an Anti-ESD Work Bench .........................................................................................320
14.4.2.3. Transferring Components from Rack to Bench and Back ..........................................................320
14.4.2.4. Opening Shipments from Teledyne Customer Service ..............................................................321
14.4.2.5. Packing Components for Return to Teledyne Customer Service ..............................................322
GLOSSARY ................................................................................................................ 323
LIST OF APPENDICES
APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
APPENDIX B - GFC7001T/GFC7001TM SPARE PARTS LIST
APPENDIX C - REPAIR QUESTIONNAIRE - GFC7001T
APPENDIX D - SCHEMATICS
- Model GFC7001T 1
- Carbon Monoxide Analyzer 1
- Single Range: 3
- ABOUT THIS MANUAL 5
- IMPORTANT SAFETY INFORMATION 7
- CONSIGNES DE SÉCURITÉ 8
- TABLE OF CONTENTS 9
- 5. SETUP MENU 93 10
- LIST OF APPENDICES 15
- LIST OF FIGURES 16
- LIST OF TABLES 17
- PART I 21
- GENERAL INFORMATION 21
- 1.2. FEATURES 24
- 1.4. OPTIONS 24
- Description/Notes Reference 26
- 2.1. SPECIFICATIONS 29
- 2.3.1. SAFETY 32
- 2.3.2. EMC 32
- GETTING STARTED 33
- Back of the instrument 34
- Sides of the instrument 34
- 3.2. INSTRUMENT LAYOUT 35
- 3.2.2. REAR PANEL 39
- (Call factory for details) 40
- 3.3. CONNECTIONS AND SETUP 43
- WARNING 44
- ELECTRICAL SHOCK HAZARD 44
- A1 46
- 2 A3 A4 46
- LARM 1” RELAY 51
- LARM 4” RELAY 52
- (Figure 3-15) 54
- COM PORT DEFAULT SETTINGS 55
- RS-232 port 58
- 3.3.2. PNEUMATIC CONNECTIONS 59
- SAMPLE GAS SOURCE 61
- ALIBRATION GAS SOURCES 62
- XHAUST OUTLET 62
- AMPLE GAS SOURCE 63
- PAN GAS: 63
- ERO AIR: 63
- 10 meters long max 65
- ERO AIR 69
- CALIBRATION 72
- 3.4.3. FUNCTIONAL CHECKS 74
- 3.4.4. INITIAL CALIBRATION 75
- DILUTION RATIO SET UP 77
- ET CO SPAN GAS CONCENTRATION 78
- ZERO/SPAN CALIBRATION 79
- PART II 83
- OPERATING INSTRUCTIONS 83
- OVERVIEW OF OPERATING MODES 85
- 4.1. SAMPLE MODE 86
- READING OR DATA 87
- 4.1.2. WARNING MESSAGES 88
- operational parameters 89
- The IR source may be faulty 89
- 4.2. CALIBRATION MODE 90
- 4.3. SETUP MODE 91
- SETUP MENU 93
- CONFIGURATION 94
- NALOG OUT 95
- MODEL RANGE 96
- IMPORTANT 100
- 5.4.4. RANGE UNITS 103
- Table 5-2: Password Levels 105
- CLOCK AND ADJUSTING SPEED 108
- 5.7.2. INET (ETHERNET) 110
- MPORTANT 111
- In all cases: 112
- EXIT discards the new 112
- ENTR accepts the 112
- Front Panel Mode 113
- Indicator 113
- SECTION 113
- 5.9.1. SIGNAL I/O 115
- 5.9.2. ANALOG OUTPUT 116
- +DC Gnd 125
- CAUTION 127
- GENERAL SAFETY HAZARD 127
- (volts) 133
- 5.9.5. DARK CALIBRATION 134
- 5.9.6. PRESSURE CALIBRATION 134
- 5.9.7. FLOW CALIBRATION 134
- 5.9.8. TEST CHAN OUTPUT 134
- GFC Wheel temperature 135
- CONCENTRATION ALARMS 136
- 6.2.1. COMMUNICATION MODES 139
- 6.3. RS-232 143
- 6.4. RS-485 (OPTION) 143
- 6.5. ETHERNET 143
- IP ADDRESS) 144
- Contact your IT 145
- Network Administrator 145
- 6.7.1. MODBUS 150
- Example MODBUS Poll window: 151
- 6.7.2. HESSEN 152
- 6.7.3.5. INSTRUMENT ID 161
- LED STATE DAS STATUS 163
- 7.1. DAS STRUCTURE 164
- 7.1.2. DEFAULT DAS CHANNELS 165
- FUNCTION 168
- 7.1.4. EDITING DAS CHANNELS 169
- 7.1.8. NUMBER OF RECORDS 177
- 7.1.11. HOLDOFF FEATURE 180
- PROGRAMS 183
- REMOTE OPERATION 185
- PROGRAM 186
- 8.3. REMOTE ACCESS BY MODEM 188
- COMMUNICATIONS 191
- CALIBRATION PROCEDURES 193
- Used to calibrate optional O 194
- sensor 194
- 9.2. MANUAL CALIBRATION 195
- INSTALLED 204
- Table 9-2: AUTOCAL Modes 208
- MODE NAME ACTION 208
- SEQUENCE 211
- EXIT returns to the 213
- PRIMARY SETUP 213
- 9.5. CO CALIBRATION QUALITY 214
- ELECTRONIC SUBSYSTEMS 215
- 9.6.2. PRESSURE CALIBRATION 216
- 9.6.3. FLOW CALIBRATION 217
- 9.7.1. O 218
- SENSOR CALIBRATION 218
- 9.7.2. CO 222
- EPA CALIBRATION PROTOCOL 226
- EXPENDABLES 227
- TRACEABILITY 228
- 10.2. ZERO AND SPAN CHECKS 230
- 10.2.2. PRECISION CHECK 231
- 10.4.1. CALIBRATION AUDIT 232
- 10.4.2. DATA REDUCTION AUDIT 233
- 10.5.1. LINEARITY TEST 233
- 10.6. REFERENCES 235
- PART III 237
- TECHNICAL INFORMATION 237
- 11.1. MAINTENANCE SCHEDULE 241
- AFTER WARM 244
- 11.3. MAINTENANCE PROCEDURES 246
- GFC7001T/GFC7001TM 248
- TROUBLESHOOTING AND SERVICE 249
- As Displayed) 254
- 12.1.4. STATUS LEDS 256
- Motherboard 257
- D1 – M/R Sensor Status 258
- D2 – Segment Sensor Status 258
- JP4 Connector to Opto-Pickup 258
- RELAY PCA 259
- PN 04135 259
- 12.2. GAS FLOW PROBLEMS 261
- Sensor Option 67A 265
- 12.3. CALIBRATION PROBLEMS 266
- OX TEMPERATURE 268
- AMPLE TEMPERATURE 268
- - ELECTRICAL SHOCK HAZARD 269
- 12.4.2. EXCESSIVE NOISE 270
- 12.5. SUBSYSTEM CHECKOUT 271
- 12.5.3. I 272
- 12.5.5. LCD DISPLAY MODULE 272
- 12.5.6. RELAY BOARD 272
- 12.5.7. SENSOR ASSEMBLY 273
- Nominal Measured Frequency 274
- AC Mains Freq. TP2 TP4 274
- 50 Hz 25 300 274
- 60 Hz 30 360 274
- 12.5.8. MOTHERBOARD 276
- Section 5.9.3.9) 277
- 12.5.9. CPU 279
- 12.5.11. THE OPTIONAL CO 280
- SENSOR 280
- 12.6. REPAIR PROCEDURES 281
- SAFETY SHIELD 282
- SYNCHRONOUS MOTOR 282
- SOURCE ASSEMBLY 282
- THERMISTOR 282
- Opto-Pickup 283
- CIRCUIT GAIN (CO MEAS) 284
- Adjustment Made Here 285
- ATTENTION 286
- 12.8. TECHNICAL ASSISTANCE 288
- THEORY OF OPERATION 289
- Measurement Cell 291
- Reference Cell 291
- CO MEAS 293
- ENERAL SAFETY HAZARD 294
- 13.3. FLOW RATE CONTROL 295
- 13.3.2. PARTICULATE FILTER 296
- 13.4. ELECTRONIC OPERATION 297
- Ethernet 298
- 13.4.1. CPU 299
- ENCH TEMPERATURE 300
- HEEL TEMPERATURE 300
- EGMENT SENSOR 301
- ASSEMBLY 302
- Detector 304
- 13.4.4. RELAY BOARD 305
- 13.4.5. MOTHERBOARD 307
- O MEASURE AND REFERENCE 308
- AMPLE PRESSURE AND FLOW 308
- AMPLE TEMPERATURE SENSOR 308
- ENCH TEMPERATURE SENSOR 308
- HEEL TEMPERATURE SENSOR 308
- 13.4.6. I 309
- C DATA BUS 309
- 13.5. SOFTWARE OPERATION 313
- 14.4.1. GENERAL RULES 318
- AND MAINTENANCE 319
- GLOSSARY 323
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