Teledyne 3000TA-XLEU - Trace oxygen analyzer User Manual

Trace Oxygen Analyzer Teledyne Analytical Instruments i OPERATING INSTRUCTIONS FOR MODEL 3000TA-XL-EU Trace Oxygen Analyzer DANGER Toxic gases

3000TA-XL-EU Teledyne Analytical Instruments x 3.3.2.2.1 Analog Outputs 233.3.2.2.2 Alarm Relays 243.3.2.2.3 Digital Remote Cal Inputs 263

Appendix 3000TA-XL-EU Teledyne Analytical Instruments 84 Power: Universal power supply 85-250 VAC, at 47-63 Hz. Operating Temperature: 5-35°C

Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments 85 A-2 Recommended 2-Year Spare Parts List Qty. Part Number Description 1 C65507A Ba

Appendix 3000TA-XL-EU Teledyne Analytical Instruments 86 A-3 Drawing List D-69604 Outline Drawing A-4 19-inch Relay Rack Panel Mount Figure A-1: S

Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments 87 A.5 Application notes 3000XL SERIES ANALYZERS APPLICATION NOTES ON PRESSURES AN

Appendix 3000TA-XL-EU Teledyne Analytical Instruments 88 damage may occur. For cell pressures above atmospheric, caution must be exercised to avoi

Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments 89 Material Safety Data Sheet Section I - Product Identification Product Name:Micro-

Appendix 3000TA-XL-EU Teledyne Analytical Instruments 90 Section III -Physical Hazards Potential for fire and explosion: The electrolyte in the Mi

Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments 91 Section V - Emergency and First Aid Procedures Eye Contact:Flush eyes with water

Appendix 3000TA-XL-EU Teledyne Analytical Instruments 92

Trace Oxygen Analyzer Teledyne Analytical Instruments xi 4.4.2.1 Auto Mode Spanning 514.4.2.2 Manual Mode Spanning 524.4.3 Span Failure 534.

3000TA-XL-EU Teledyne Analytical Instruments xii 6.5 Major Internal Components 806.6 Cleaning 816.7 Troubleshooting 81Appendix ...

Trace Oxygen Analyzer Teledyne Analytical Instruments xiii List of Figures Figure 1-1: Model 3000TA-XL-EU Front Panel 3Figure 1-2: Model 3000TA

3000TA-XL-EU Teledyne Analytical Instruments xiv Figure 5-5: Set Range Window 69Figure 5-6: System Window 70Figure 5-7: Self-Test Window 71

Trace Oxygen Analyzer Teledyne Analytical Instruments xv List of Tables Table 3-1: Analog Output Connections 24Table 3-2: Alarm Relay Contact P

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 1 Introduction 1.1 Overview The Teledyne Analytical Instruments Model 3000TA-XL-

Introduction 3000TA-XL-EU Teledyne Analytical Instruments 2  Advanced Micro-Fuel Cell, designed for trace analysis, has a 0-1 ppm low range wit

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 3 1.5 Front Panel (Operator Interface) The standard 3000TA-XL-EU is housed in a

3000TA-XL-EU Teledyne Analytical Instruments ii Copyright © 2013 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may

Introduction 3000TA-XL-EU Teledyne Analytical Instruments 4 Data Entry Keys: Six touch-sensitive membrane switches are used to input data to the

Trace Oxygen Analyzer Introduction Teledyne Analytical Instruments 5 requires unfastening rear panel screws and sliding the unit out of the case.

Introduction 3000TA-XL-EU Teledyne Analytical Instruments 6 Note: If you require highly accurate Auto-Cal timing, use external Auto-Cal control

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 7 Operational Theory 2.1 Introduction The analyzer is composed of three su

Operational Theory 3000TA-XL-EU Teledyne Analytical Instruments 8 between a battery and a true fuel cell. (All of the reactants are stored exter

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 9 Figure 2-2: Cross Section of a Micro-fuel Cell (not to scale) The anode

Operational Theory 3000TA-XL-EU Teledyne Analytical Instruments 10 When the oxygen is reduced at the cathode, lead is simultaneously oxidized at

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 11 directly proportional to the concentration of oxygen in the gaseous mix

Operational Theory 3000TA-XL-EU Teledyne Analytical Instruments 12 If, however, a low range accuracy better than 100 ppb is required, then a zer

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 13 Figure 2-4: Piping Layout

Trace Oxygen Analyzer Teledyne Analytical Instruments iii

Operational Theory 3000TA-XL-EU Teledyne Analytical Instruments 14 Figure 2-5A: Flow Diagram—Sample Under Pressure-Standard Figure 2-5B: Flow

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 15 2.4 Electronics and Signal Processing The Model 3000TA-XL-EU Trace Oxyg

Operational Theory 3000TA-XL-EU Teledyne Analytical Instruments 16 Figure 2-7: Block Diagram of the Model 3000TA-XL-EU Electronics

Trace Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 17 In the presence of oxygen the cell generates a current. A current to vo

Operational Theory 3000TA-XL-EU Teledyne Analytical Instruments 18

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 19 Installation Installation of the Model 3000TA-XL-EU Analyzer includes: 1. Un

Installation 3000TA-XL-EU Teledyne Analytical Instruments 20 Figure 3-1: Front Panel of the Model 3000TA-XL-EU All operator controls, except t

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 21 3.3 Rear Panel Connections Figure 3-3 shows the Model 3000TA-XL-EU rear panel

Installation 3000TA-XL-EU Teledyne Analytical Instruments 22 SAMPLE IN: In the standard model, gas connections are made at the SAMPLE IN and EXHA

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 23 3.3.2.1 PRIMARY INPUT POWER The power cord receptacle and fuse block are loca

3000TA-XL-EU Teledyne Analytical Instruments iv Specific Model Information The instrument for which this manual was supplied may incorporate one

Installation 3000TA-XL-EU Teledyne Analytical Instruments 24  0–1 V DC % of Range: Voltage rises linearly with increasing oxygen, from 0 V at

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 25  Threshold Alarm 1:  Can be configured as high (actuates when concent

Installation 3000TA-XL-EU Teledyne Analytical Instruments 26 43 Threshold Alarm 2, normally open contact 36 System Alarm, normally closed c

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 27 40 Cal Contact 41 Cal Contact 3.3.2.2.5 Remote Calibration Protocol To pr

Installation 3000TA-XL-EU Teledyne Analytical Instruments 28 1 ID, Medium range is assigned to Range 2 ID, and High range is assigned to Range 3

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 29 Figure 3-5: Remote Probe Connections The voltage from these outputs is nomina

Installation 3000TA-XL-EU Teledyne Analytical Instruments 30 3.3.2.3 RS-232 PORT The digital signal output is a standard, full duplex RS-232 seri

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 31 Byte 8 bits Parity none Stop Bits 1 Message Interval 2 seconds.

Installation 3000TA-XL-EU Teledyne Analytical Instruments 32 MINIMUM AMOUNT OF TIME, INCLUDING DURING INSTALLATION. Use care to minimize the ex

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 33 The following procedure can be used to install the Insta-Trace Micro-fuel Cel

Trace Oxygen Analyzer Teledyne Analytical Instruments v Important Notice Model 3000TA-XL-EU complies with all of the requirements of the Commonwea

Installation 3000TA-XL-EU Teledyne Analytical Instruments 34 9. Purge the system using sample or zero gas. 10. Power the system back up. The Ins

Trace Oxygen Analyzer Installation Teledyne Analytical Instruments 35  Check that inlet sample pressure is within the accepted range (see Section

Installation 3000TA-XL-EU Teledyne Analytical Instruments 36

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 37 Operation 4.1 Introduction Once the analyzer has been installed, it can be confi

Operation 3000TA-XL-EU Teledyne Analytical Instruments 38 4.2 Using the Data Entry and Function Buttons Data Entry Buttons: The ◄► arrow buttons

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 39 Figure 4-1: Hierarchy of Available Functions Any function can be selected at an

Operation 3000TA-XL-EU Teledyne Analytical Instruments 40 4.3 The System Function The sub functions of the System function are described below. S

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 41 4.3.1 Tracking the Oxygen Readings During Calibration and Alarm Delay The user

Operation 3000TA-XL-EU Teledyne Analytical Instruments 42 The factory default is three minutes, but the delay time is programmable. To adjust to

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 43 Press ◄► arrows to blink Span (or Zero), then press Enter again. (You won’t be a

3000TA-XL-EU Teledyne Analytical Instruments vi Safety Messages Your safety and the safety of others is very important. We have provided many im

Operation 3000TA-XL-EU Teledyne Analytical Instruments 44 Use the ◄► arrow keys to scroll the blinking over to PSWD, and press Enter to select th

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 45 Press Enter to change the password (either the default TETAI or the previously a

Operation 3000TA-XL-EU Teledyne Analytical Instruments 46 Wait a moment for the entry screen. You will be given clearance to proceed. A A A

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 47 4.3.5 System Self-Diagnostic Test The Model 3000TA-XL-EU has a built-in self-dia

Operation 3000TA-XL-EU Teledyne Analytical Instruments 48 4.3.6 Version Screen Move the ◄► arrow key to More and press Enter. With Version blink

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 49 4.4.1 Zero Cal The B-2CXL cell has a zero offset of less than 0.2 ppm oxygen. N

Operation 3000TA-XL-EU Teledyne Analytical Instruments 50 #### PPM Zero Slope=#### ppm/s The beginning zero level is shown in the uppe

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 51 Generally, you have a good zero when Slope is less than 0.05 ppm/s for about 30

Operation 3000TA-XL-EU Teledyne Analytical Instruments 52 Span: Settling: AUTO <ENT> For Next Press Enter to move to the next screen. Calib

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 53 Calib. Holding time Cal hold: 5 min This menu allows the operator to set the t

Trace Oxygen Analyzer Teledyne Analytical Instruments vii CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED I

Operation 3000TA-XL-EU Teledyne Analytical Instruments 54 VFD display “FCAL” will be shown. This message flag will help the operator troubleshoo

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 55 4.5.1 Special Notes on Hydrogen Gas Stream The standard oxygen cells, Model B-2C

Operation 3000TA-XL-EU Teledyne Analytical Instruments 56 3. Are either or both of the alarms to be configured as failsafe? You can set either o

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 57  Value of the alarm setpoint, AL–1 #### ppm (oxygen); this value can be set

Operation 3000TA-XL-EU Teledyne Analytical Instruments 58 below 85% of full scale of the next lower range, the instrument will switch to that ran

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 59 4.7.2 Fixed Range Analysis The autoranging mode of the instrument can be overrid

Operation 3000TA-XL-EU Teledyne Analytical Instruments 60 4.9 Signal Output The standard Model 3000TA-XL-EU Trace Oxygen Analyzer is equipped wit

Trace Oxygen Analyzer Operation Teledyne Analytical Instruments 61 current when using the current outputs) to represent a particular range. The fol

Operation 3000TA-XL-EU Teledyne Analytical Instruments 62 Ethernet web server coprocessor. To set the IP address, enter the system menu: Ver S

Trace Oxygen Analyzer Web Implementation Teledyne Analytical Instruments 63 Web Implementation 5.1 The Embedded Browser The 3000TA-XL-I series inst

3000TA-XL-EU Teledyne Analytical Instruments viii This is a general purpose instrument designed for use in a nonhazardous area. It is the cust

Web Implementation 3000TA-XL-EU Teledyne Analytical Instruments 64 Figure 5-1: Analyzer Status Window—Running This screen shows the relevant s

Trace Oxygen Analyzer Web Implementation Teledyne Analytical Instruments 65  System  Self Test These functions are described in the following s

Web Implementation 3000TA-XL-EU Teledyne Analytical Instruments 66 Figure 5-2: Span Calibration Window

Trace Oxygen Analyzer Web Implementation Teledyne Analytical Instruments 67 5.2.2 Remote Zero To perform a remote zero, click the Zero button at th

Web Implementation 3000TA-XL-EU Teledyne Analytical Instruments 68 5.3 Set the Alarms Remotely To set the concentration alarms, Alarm 1 and Ala

Trace Oxygen Analyzer Web Implementation Teledyne Analytical Instruments 69 5.4 Set the Ranges Remotely With the 3000TA-XL-EU-I, it is possible to

Web Implementation 3000TA-XL-EU Teledyne Analytical Instruments 70 5.5 System Menu By clicking the System button some settings found in the sys

Trace Oxygen Analyzer Web Implementation Teledyne Analytical Instruments 71 5.6 The Self-Test function Clicking on the Self Test button will initia

Web Implementation 3000TA-XL-EU Teledyne Analytical Instruments 72

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 73 Maintenance 6.1 Routine Maintenance Aside from normal cleaning and checking fo

Trace Oxygen Analyzer Teledyne Analytical Instruments ix Table of Contents Safety Messages ...

Maintenance 3000TA-XL-EU Teledyne Analytical Instruments 74 The spare cell should be carefully stored in an area that is not subject to large var

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 75 6.2.3 Removing the Micro-Fuel Cell The Micro-Fuel cell is located inside the s

Maintenance 3000TA-XL-EU Teledyne Analytical Instruments 76 Figure 6-1: Removing the Micro-Fuel

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 77 Figure 6-2: Installing the Insta-Trace Cell 6.2.5 Cell Warranty The Class B-

Maintenance 3000TA-XL-EU Teledyne Analytical Instruments 78 Consult TAI for the appropriate cell for measuring trace oxygen in the presence of CO

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 79 3. Replace fuse as shown in Figure 6-4. 4. Reassemble Housing as shown in Fi

Maintenance 3000TA-XL-EU Teledyne Analytical Instruments 80 Preamp 0 OK 1 Zero too high 2 Amplifier output doesn't match test

Trace Oxygen Analyzer Maintenance Teledyne Analytical Instruments 81 The 3000TA-XL contains the following major components:  Analysis Section 

Maintenance 3000TA-XL-EU Teledyne Analytical Instruments 82 Solution: Turn the analyzer off, then turn back on again. Press the System key whe

Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments 83 Appendix A-1 Specifications Packaging: General Purpose • Flush panel moun