Teledyne 3000TB - Bulkhead mount trace oxygen analyzer User Manual

iTrace Oxygen AnalyzerTeledyne Analytical InstrumentsOPERATING INSTRUCTIONS FORModel 3000TBTrace Oxygen AnalyzerP/N M6667310/25/2011HIGHLY TOXIC AND

1-21 Introduction Model 3000TBTeledyne Analytical Instruments• 316 Stainless steel cell block and sample system—all wettedparts.• Advanced Micro-

1-3Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments1.5 Operator InterfaceFigure 1-1 is an illustration of the front of the Model

1-41 Introduction Model 3000TBTeledyne Analytical InstrumentsFigure 1-1: Model 3000TB—Outer Door Open—Showing Control Panel(Pressing the latch bu

1-5Trace Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsFigure 1-2: Model 3000TB—Inner Door Open—Showing Internal Components

1-61 Introduction Model 3000TBTeledyne Analytical Instruments1.5.1 DisplaysDigital Meter Display: The meter display is a LED device thatproduces

1-7Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments• Escape Moves VFD display back to the previous screen in aseries. If none rem

1-81 Introduction Model 3000TBTeledyne Analytical Instruments3.0 A MAXFigure 1-3: Electrical Connector PanelElectrical Connections: The electrica

1-9Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments• RS-232 Port Serial digital concentration signal outputand control input.• Re

1-101 Introduction Model 3000TBTeledyne Analytical Instruments• Gas Inlet and Outlet One inlet (must be externally valved)and one exhaust out.Opt

2-1Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe analyzer is composed of three subs

iiModel 3000TBTeledyne Analytical InstrumentsCopyright © 2010 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reprod

2-22 Operational Theory Model 3000TBTeledyne Analytical Instrumentsanalyzed. The Micro-Fuel Cell is therefore a hybrid between a battery and atru

2-3Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsAt the top end of the cell is a diffusion membrane of Teflon, whosethick

2-42 Operational Theory Model 3000TBTeledyne Analytical InstrumentsThe overall reaction for the fuel cell is the SUM of the half reactionsabove,

2-5Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical Instruments Figure 2-3. Characteristic Input/Output Curve for a Micro-Fuel Ce

2-62 Operational Theory Model 3000TBTeledyne Analytical InstrumentsFigure 2-4 is the flow diagram for the sampling system. In the standardinstru

2-7Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsFigure 2-5: Block Diagram of the Model 3000TB Electronics

2-82 Operational Theory Model 3000TBTeledyne Analytical InstrumentsIn the presence of oxygen the cell generates a current. A current tovoltage am

Trace Oxygen Analyzer Installation 33-1Teledyne Analytical InstrumentsInstallationInstallation of the Model 3000TB Analyzer includes:1. Unpacking2. M

3 Installation Model 3000TB3-2Teledyne Analytical InstrumentsFigure 3-1: Front View of the Model 3000TB (Simplified)

Trace Oxygen Analyzer Installation 33-3Teledyne Analytical InstrumentsFigure 3-2: Required Front Door Clearance3.3 Electrical ConnectionsFigure 3-3 s

iiiTrace Oxygen AnalyzerTeledyne Analytical InstrumentsModel 3000TB complies with all of the requirements of theCommonwealth of Europe (CE) for Radio

3 Installation Model 3000TB3-4Teledyne Analytical InstrumentsFor safe connections, ensure that no uninsulated wire extends outside ofthe connector

Trace Oxygen Analyzer Installation 33-5Teledyne Analytical InstrumentsFigure 3-5: Analog Output ConnectionsThe outputs are:0–1 V dc % of Range: Volta

3 Installation Model 3000TB3-6Teledyne Analytical InstrumentsTable 3-1: Analog Concentration Output—ExampleVoltage Signal Current Signalppm O2Outp

Trace Oxygen Analyzer Installation 33-7Teledyne Analytical InstrumentsFigure 3-6: Types of Relay ContactsThe connectors are:Threshold Alarm 1: • Can

3 Installation Model 3000TB3-8Teledyne Analytical InstrumentsZERO: Floating input. 5 to 24 V input across the + and – terminalsputs the analyzer i

Trace Oxygen Analyzer Installation 33-9Teledyne Analytical InstrumentsNote: The remote probe connections (paragraph 3.3.9) providessignals to ensure

3 Installation Model 3000TB3-10Teledyne Analytical Instruments• The range in use (HI, MED, LO)• The span of the range (0-100 ppm, etc)• Which alar

Trace Oxygen Analyzer Installation 33-11Teledyne Analytical InstrumentsFigure 3-7: Remote Sensor Connector PinoutsFigure 3-8: Remote Solenoid Return

3 Installation Model 3000TB3-12Teledyne Analytical Instruments3.4 Installing the Micro-Fuel CellThe Micro-Fuel Cell is not installed in the cell b

Trace Oxygen Analyzer Installation 33-13Teledyne Analytical Instruments2. Hold the fitting body steady with a backup wrench, and withanother wrench r

ivModel 3000TBTeledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

3 Installation Model 3000TB3-14Teledyne Analytical InstrumentsEXHAUST OUT: Exhaust connections must be consistent with thehazard level of the cons

Trace Oxygen Analyzer Operation 44-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, it can be configure

4 Operation Model 3000TB4-2Teledyne Analytical Instruments4.2 Using the Data Entry and FunctionButtonsData Entry Buttons: The < > arrow butto

Trace Oxygen Analyzer Operation 44-3Teledyne Analytical InstrumentsFigure 4-1: Hierarchy of Functions and Subfunctions4.3 The System FunctionThe su

4 Operation Model 3000TB4-4Teledyne Analytical InstrumentsAfter a password is assigned, the operator must log out toactivate it. Until then, anyone

Trace Oxygen Analyzer Operation 44-5Teledyne Analytical InstrumentsIn the first line, TRACK or HOLD should be blinking. The operatorcan toggle betwee

4 Operation Model 3000TB4-6Teledyne Analytical InstrumentsUse < > arrows to blink Auto—Cal, and press Enter. A new screen forSpan/Zero set ap

Trace Oxygen Analyzer Operation 44-7Teledyne Analytical InstrumentsPress System to enter the System mode.TRAK/HLD Auto—CalPSWD Logout MoreUse the <

4 Operation Model 3000TB4-8Teledyne Analytical InstrumentsPress Enter to change the password (either the default TETAI or thepreviously assigned pa

Trace Oxygen Analyzer Operation 44-9Teledyne Analytical Instrumentswill immediately switch to the Analyze screen, and you now have access toall instr

vTrace Oxygen AnalyzerTeledyne Analytical Instruments3.4 Installing the Micro-Fuel Cell ... 3-123.5 Gas Connect

4 Operation Model 3000TB4-10Teledyne Analytical InstrumentsThe self diagnostics are run automatically by the analyzer whenever theinstrument is tur

Trace Oxygen Analyzer Operation 44-11Teledyne Analytical InstrumentsTo show negative oxygen readings on the display:- Press the System keyTRAK/HLD Au

4 Operation Model 3000TB4-12Teledyne Analytical InstrumentsShut off the gas pressure before connecting it to the analyzer, andbe sure to limit the

Trace Oxygen Analyzer Operation 44-13Teledyne Analytical Instruments#### PPM Zero4 Left=### ppm/sThe zeroing process will automatically co

4 Operation Model 3000TB4-14Teledyne Analytical InstrumentsCELL FAIL/ ZERO HIGHBefore replacing the cell:a. Check your span gas to make sure it is

Trace Oxygen Analyzer Operation 44-15Teledyne Analytical InstrumentsUse the ΔΔΔΔΔ∇ arrow keys to enter the oxygen-concentration mode. Usethe < &g

4 Operation Model 3000TB4-16Teledyne Analytical InstrumentsOnce the span has begun, the microprocessor samples the output at apredetermined rate. I

Trace Oxygen Analyzer Operation 44-17Teledyne Analytical InstrumentsChapter 3, Installation and/or the Interconnection Diagram included at theback of

4 Operation Model 3000TB4-18Teledyne Analytical InstrumentsIf you are using password protection, you will need to enter yourpassword to access the

Trace Oxygen Analyzer Operation 44-19Teledyne Analytical Instruments4.6 The Range FunctionThe Range function allows the operator to program up to th

viModel 3000TBTeledyne Analytical Instruments5.4 Fuse Replacement... 5-75.5 System Self Diagnost

4 Operation Model 3000TB4-20Teledyne Analytical InstrumentsNote: The ranges must be increasing from low to high, for example,if range 1 is set as 0

Trace Oxygen Analyzer Operation 44-21Teledyne Analytical Instruments4.7 The Analyze FunctionThis is the normal operating mode of the analyzer. In th

4 Operation Model 3000TB4-22Teledyne Analytical Instruments

Trace Oxygen Analyzer Maintenance 55-1Teledyne Analytical InstrumentsMaintenance5.1 Routine MaintenanceAside from normal cleaning and checking for l

5 Maintenance Model 3000TB5-2Teledyne Analytical InstrumentsFigure 5-1: Major Internal Components5.3 Cell ReplacementThe Micro-Fuel Cell is a sea

Trace Oxygen Analyzer Maintenance 55-3Teledyne Analytical Instruments5.3.1 Storing and Handling Replacement CellsTo have a replacement cell availabl

5 Maintenance Model 3000TB5-4Teledyne Analytical Instrumentsa. Check your span gas to make sure it is within specifications.b. Check for leaks do

Trace Oxygen Analyzer Maintenance 55-5Teledyne Analytical InstrumentsFigure 5-2: Exploded View of Cell Block and Micro-Fuel CellCell BlockMicro-Fue

5 Maintenance Model 3000TB5-6Teledyne Analytical Instruments5.3.4 Installing a New Micro-Fuel CellIt is important to minimize the amount of time

Trace Oxygen Analyzer Maintenance 55-7Teledyne Analytical Instruments5.3.5 Cell WarrantyThe Class L-2C Micro-Fuel cell is used in the Model 3000TB.

viiTrace Oxygen AnalyzerTeledyne Analytical InstrumentsCOMBUSTIBLE GAS USAGE WARNINGDANGERThis is a general purpose instrument designed for usage in

5 Maintenance Model 3000TB5-8Teledyne Analytical Instruments3.0 A MAXFigure 5-3: Removing Fuse Cap and Fuse from Holder2. Replace fuse by reversi

Trace Oxygen Analyzer Maintenance 55-9Teledyne Analytical Instruments5.6 TroubleshootingProblem:Erratic readings of the Oxygen concentration as repo

5 Maintenance Model 3000TB5-10Teledyne Analytical InstrumentsIncrease flow rate and/or length or vent tubing in order to dilute of minimizethe di

A-1Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 SpecificationsPackaging: NEMA-4, weather-proof, bulkhead mount.Sensor: L-2

A-2Appendix Model 3000TBTeledyne Analytical InstrumentsAccuracy: ±2% of full scale at constant temperature.±5% of full scale over operating tempera

A-3Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsOrders should be sent to:TELEDYNE ANALYTICAL INSTRUMENTS16830 Chestnut StreetCity of I

A-4Appendix Model 3000TBTeledyne Analytical InstrumentsA-53000 SERIES ANALYZERSAPPLICATION NOTES ON RESTRICTORS,PRESSURES, AND FLOW RECOMMENDATIONS

A-5Trace Oxygen Analyzer AppendixTeledyne Analytical Instruments The second function that the restriction device provides is a pressuredrop. This dev

A-6Appendix Model 3000TBTeledyne Analytical InstrumentsBY-PASS:To improve the system response, a by-pass can be added to increase the sample flowra

viiiModel 3000TBTeledyne Analytical InstrumentsSpecific Model InformationThe instrument for which this manual was supplied may incorporateone or more

1-1Trace Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Teledyne Analytical Instruments Model 3000TB Trace