Teledyne 3000TA - General purpose trace oxygen analyzer User Manual

Teledyne Analytical InstrumentsTrace Oxygen AnalyzeriOPERATING INSTRUCTIONS FORModel 3000TATrace Oxygen AnalyzerP/N M6292811/24/04ECO: #03-0126HIGHLY

1-41 Introduction Model 3000TATeledyne Analytical InstrumentsData Entry Keys: Six touch-sensitive membrane switches are used toinput data to the

1-5Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments1.7 Rear Panel (Equipment Interface) The rear panel, shown in Figure 1-2, cont

1-61 Introduction Model 3000TATeledyne Analytical Instruments• Calibration Contact To notify external equipment thatinstrument is being calibrate

2-1Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe analyzer is composed of three subs

2-22 Operational Theory Model 3000TATeledyne Analytical Instruments(oxygen) comes from outside the device as a constituent of the sample gasbeing

2-3Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsAt the top end of the cell is a diffusion membrane of Teflon, whosethick

2-42 Operational Theory Model 3000TATeledyne Analytical InstrumentsThe overall reaction for the fuel cell is the SUM of the half reactionsabove,

2-5Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical Instruments Figure 2-3. Characteristic Input/Output Curve for a Micro-Fuel Ce

2-62 Operational Theory Model 3000TATeledyne Analytical InstrumentsFigure 2-4: Piping Layout and Flow Diagram for Standard ModelFigure 2-5 is t

2-7Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsFigure 2-5: Flow Diagram2.4 Electronics and Signal ProcessingThe Model 3

Teledyne Analytical Instruments Model 3000TAiiCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be rep

2-82 Operational Theory Model 3000TATeledyne Analytical InstrumentsThe signal processing electronics including the microprocessor,analog to digit

2-9Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsIn the presence of oxygen the cell generates a current. A current tovolt

2-102 Operational Theory Model 3000TATeledyne Analytical Instruments

Trace Oxygen Analyzer Installation 33-1Teledyne Analytical InstrumentsInstallationInstallation of the Model 3000TA Analyzer includes:1. Unpacking2. M

3 Installation Model 3000TA3-2Teledyne Analytical InstrumentsFigure 3-1: Front Panel of the Model 3000TAAll operator controls are mounted on the

Trace Oxygen Analyzer Installation 33-3Teledyne Analytical InstrumentsFigure 3-3: Rear Panel of the Model 3000TA3.3.1 Gas ConnectionsBefore using th

3 Installation Model 3000TA3-4Teledyne Analytical InstrumentsThe unit is manufactured with 1/4 inch tube fittings, and 6 mm adaptersare supplied f

Trace Oxygen Analyzer Installation 33-5Teledyne Analytical InstrumentsPrimary Input Power: The power cord receptacle and fuse block arelocated in the

3 Installation Model 3000TA3-6Teledyne Analytical InstrumentsAlarm Relays: The three alarm-circuit connectors are spring terminalsfor making conne

Trace Oxygen Analyzer Installation 33-7Teledyne Analytical InstrumentsDigital Remote Cal Inputs: Accept 0 V (off) or 24 V dc (on) inputsfor remote ca

Teledyne Analytical InstrumentsTrace Oxygen AnalyzeriiiSpecific Model InformationThe instrument for which this manual was supplied may incorporateone

3 Installation Model 3000TA3-8Teledyne Analytical InstrumentsNote: The Remote Probe connector (paragraph 3.3.3) providessignals to ensure that the

Trace Oxygen Analyzer Installation 33-9Teledyne Analytical InstrumentsTable 3-2: Required RS-232 OptionsParameter SettingBaud 2400Byte 8 bitsParity n

3 Installation Model 3000TA3-10Teledyne Analytical InstrumentsFigure 3-7: FET Series Resistance3.4 Installing the Micro-Fuel CellThe Micro-Fuel Ce

Trace Oxygen Analyzer Operation 44-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, it can be configure

4 Operation Model 3000TA4-2Teledyne Analytical Instruments4.2 Using the Data Entry and FunctionButtonsData Entry Buttons: The < > arrow butto

Trace Oxygen Analyzer Operation 44-3Teledyne Analytical Instruments4.3 The System FunctionThe subfuctions of the System function are described below

4 Operation Model 3000TA4-4Teledyne Analytical InstrumentsAfter a password is assigned, the operator must log out toactivate it. Until then, anyone

Trace Oxygen Analyzer Operation 44-5Teledyne Analytical InstrumentsIn the first line, TRACK or HOLD should be blinking. The operatorcan toggle betwee

4 Operation Model 3000TA4-6Teledyne Analytical InstrumentsUse < > arrows to blink Auto—Cal, and press Enter. A new screen forSpan/Zero set ap

Trace Oxygen Analyzer Operation 44-7Teledyne Analytical InstrumentsPress System to enter the System mode.TRAK/HLD—CalPSWD Logout MoreUse the < >

Teledyne Analytical Instruments Model 3000TAivTable of Contents1 Introduction1.1 Overview ...

4 Operation Model 3000TA4-8Teledyne Analytical InstrumentsPress Enter to change the password (either the default TBEAI or thepreviously assigned pa

Trace Oxygen Analyzer Operation 44-9Teledyne Analytical Instrumentswill immediately switch to the Analyze screen, and you now have access toall instr

4 Operation Model 3000TA4-10Teledyne Analytical InstrumentsPress the System button to start the System function.TRAK/HLD Auto—CalPSWD Logout MoreUs

Trace Oxygen Analyzer Operation 44-11Teledyne Analytical InstrumentsTRAK/HLD Auto-CalPSWD Logout More- Use the Right or Left arrow keys and select Mo

4 Operation Model 3000TA4-12Teledyne Analytical InstrumentsShut off the gas pressure before connecting it to the analyzer, andbe sure to limit the

Trace Oxygen Analyzer Operation 44-13Teledyne Analytical Instruments#### PPM Zero4 Left=### ppm/sThe zeroing process will automatically co

4 Operation Model 3000TA4-14Teledyne Analytical InstrumentsCELL FAIL/ ZERO HIGHBefore replacing the cell:a. Check your span gas to make sure it is

Trace Oxygen Analyzer Operation 44-15Teledyne Analytical InstrumentsUse the ΔΔΔΔΔ∇ arrow keys to enter the oxygen-concentration mode. Usethe < &g

4 Operation Model 3000TA4-16Teledyne Analytical InstrumentsOnce the span has begun, the microprocessor samples the output at apredetermined rate. I

Trace Oxygen Analyzer Operation 44-17Teledyne Analytical InstrumentsChapter 3, Installation and/or the Interconnection Diagram included at theback of

Teledyne Analytical InstrumentsTrace Oxygen Analyzerv4.3.4 Logout... 4-94.3.5 System

4 Operation Model 3000TA4-18Teledyne Analytical InstrumentsIf you are using password protection, you will need to enter yourpassword to access the

Trace Oxygen Analyzer Operation 44-19Teledyne Analytical Instruments4.6 The Range FunctionThe Range function allows the operator to program up to th

4 Operation Model 3000TA4-20Teledyne Analytical InstrumentsNote: The ranges must be increasing from low to high, for example, if range1 is set as 0

Trace Oxygen Analyzer Operation 44-21Teledyne Analytical Instrumentslyze function. Alternatively, you can press the Analyze button at any timeto retu

4 Operation Model 3000TA4-22Teledyne Analytical InstrumentsRange Voltage (V) Current (mA)LO 0.25 8MED 0.50 12HI 0.75 16CAL (0-25%) 1.00 20IMPORTANT

Trace Oxygen Analyzer Maintenance 55-1Teledyne Analytical InstrumentsMaintenance5.1 Routine MaintenanceAside from normal cleaning and checking for l

5 Maintenance Model 3000TA5-2Teledyne Analytical InstrumentsWARNING: THE SENSOR USED IN THE MODEL 3000TA TRACEOXYGEN ANALYZER USES ELECTROLYTESWH

Trace Oxygen Analyzer Maintenance 55-3Teledyne Analytical Instruments1. Remove power to the instrument by unplugging the power cordat the power sour

5 Maintenance Model 3000TA5-4Teledyne Analytical Instruments5.2.4 Installing a New Micro-Fuel CellIt is important to minimize the amount of time

Trace Oxygen Analyzer Maintenance 55-5Teledyne Analytical Instruments5.2.5 Cell WarrantyThe Class L-2 Micro-Fuel cell is used in the Model 3000TA.

Teledyne Analytical Instruments Model 3000TAviCOMBUSTIBLE GAS USAGE WARNINGDANGERThis is a general purpose instrument designed for usage in anonhaza

5 Maintenance Model 3000TA5-6Teledyne Analytical Instruments2. To change between American and European fuses, remove thesingle retaining screw, f

Trace Oxygen Analyzer Maintenance 55-7Teledyne Analytical Instruments5.5 Major Internal ComponentsThe Micro-Fuel cell is accessed by unlatching and

5 Maintenance Model 3000TA5-8Teledyne Analytical Instruments5.7 TroubleshootingProblem:Erratic readings of the Oxygen concentration as reported b

A-1Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 SpecificationsPackaging: General Purpose• Flush panel mount (Standard).•

A-2Appendix Model 3000TATeledyne Analytical InstrumentsAccuracy: ±2% of full scale at constant temperature.±5% of full scale over operating tempera

A-3Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQTY.PART NUMBER DESCRIPTION1 C62374 Back Panel

A-4Appendix Model 3000TATeledyne Analytical InstrumentsA-3 Drawing ListD-62928 Final Assembly/Outline DrawingA-4 19-inch Relay Rack Panel MountFigu

A-5Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-53000 SERIES ANALYZERSAPPLICATION NOTES ON RESTRICTORS,PRESSURES, AND FLOW RECOMMEND

A-6Appendix Model 3000TATeledyne Analytical Instruments The second function that the restriction device provides is a pressuredrop. This device is

A-7Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsCALIBRATION GAS: 3000 series analyzer requirements for units with Auto-Cal options. T

1-1Trace Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Teledyne Analytical Instruments Model 3000TA Trace

A-8Appendix Model 3000TATeledyne Analytical Instruments

A-9Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-6 Material Safety Data SheetProduct Name: Micro-Fuel Cells and Super Cells, all clas

A-10Appendix Model 3000TATeledyne Analytical InstrumentsFlash Point: na Flammable Limits: na LEL: na UEL: naExtinguishing Media: Use extinguishing

A-11Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsContact of electrolyte with skin or eyes will cause aburning sensation and/or feel so

A-12Appendix Model 3000TATeledyne Analytical InstrumentsSection VIII – Control MeasuresEye Protection: Chemical splash gogglesHand Protection: Rubb

A-13Trace Oxygen Analyzer AppendixTeledyne Analytical Instruments

1-21 Introduction Model 3000TATeledyne Analytical Instruments• Advanced Micro-Fuel Cell, redesigned for trace analysis, has aone year warranty a

1-3Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments1.5 Front Panel (Operator Interface)The standard 3000TA is housed in a rugged