Teledyne 3000PAEU - General purpose percent oxygen analyzer User Manual

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Percent Oxygen AnalyzerPercent Oxygen Analyzer
Percent Oxygen AnalyzerPercent Oxygen Analyzer
Percent Oxygen Analyzer
Teledyne Analytical Instruments
OPERATING INSTRUCTIONS FOR
Model 3000PA-EU
Percent Oxygen Analyzer
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS
MONITORING SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PER-
SIST FOR A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING.
BEFORE CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED
SUPERVISOR/MANAGER.
DANGER
P/N M66317
12/22/00
ECO#00-0542
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Summary of Contents

Page 1 - Model 3000PA-EU

iPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerTeledyne Analytical Instrumen

Page 2

1-41 Introduction1 Introduction1 Introduction1 Introduction1 Introduction Model 3000PATeledyne Analytical Instruments• System Perform sys

Page 3 - Enter Class Designation

1-5Percent Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsAccessing the other circuit board requires unfastening the rear panelscrews

Page 4

1-61 Introduction1 Introduction1 Introduction1 Introduction1 Introduction Model 3000PATeledyne Analytical Instruments• Analog Outputs 0-1

Page 5 - Percent Oxygen Analyzer

2-1PPPPPererererercent Oxygcent Oxygcent Oxygcent Oxygcent Oxygen Analen Analen Analen Analen Analyzyzyzyzyzererererer Operational Theory 2Teledyne

Page 6

2-22 2 2 2 2 Operational Theory Model 3000PATeledyne Analytical Instrumentsanalyzed. The Micro-Fuel Cell is therefore a hybrid between a batt

Page 7 - Introduction

2-3PPPPPererererercent Oxygcent Oxygcent Oxygcent Oxygcent Oxygen Analen Analen Analen Analen Analyzyzyzyzyzererererer Operational Theory 2Teledyne

Page 8 - 1.4 Model Designations

2-42 2 2 2 2 Operational Theory Model 3000PATeledyne Analytical Instruments(These reactions will hold as long as no gaseous components capabl

Page 9

2-5PPPPPererererercent Oxygcent Oxygcent Oxygcent Oxygcent Oxygen Analen Analen Analen Analen Analyzyzyzyzyzererererer Operational Theory 2Teledyne

Page 10

2-62 2 2 2 2 Operational Theory Model 3000PATeledyne Analytical InstrumentsNominal output in air is 0.19 mA, and 90 % response time is 45 s.E

Page 11

2-7PPPPPererererercent Oxygcent Oxygcent Oxygcent Oxygcent Oxygen Analen Analen Analen Analen Analyzyzyzyzyzererererer Operational Theory 2Teledyne

Page 12

iiModel 3000PModel 3000PModel 3000PModel 3000PModel 3000PAAAAATeledyne Analytical InstrumentsCopyright © 1999 Teledyne Analytical InstrumentsAll Right

Page 13

2-82 2 2 2 2 Operational Theory Model 3000PATeledyne Analytical InstrumentsFigure 2-5: Flow Diagram2.4 Electronics and Signal ProcessingThe M

Page 14 - Figure 2-1: Micro-Fuel Cell

2-9PPPPPererererercent Oxygcent Oxygcent Oxygcent Oxygcent Oxygen Analen Analen Analen Analen Analyzyzyzyzyzererererer Operational Theory 2Teledyne

Page 15

2-102 2 2 2 2 Operational Theory Model 3000PATeledyne Analytical InstrumentsIn the presence of oxygen the cell generates a current. A current

Page 16

Percent Oxygen Analyzer Installation 33-1Teledyne Analytical InstrumentsInstallationInstallation of the Model 3000PA Analyzer includes:1. Unpacking2.

Page 17

3 Installation3 Installation3 Installation3 Installation3 Installation Model 3000PA3-2Teledyne Analytical InstrumentsFigure 3-1: Front Panel

Page 18 - 2.3 Sample System

Percent Oxygen Analyzer Installation 33-3Teledyne Analytical InstrumentsFigure 3-3: Rear Panel of the Model 3000PA3.3.1 Gas ConnectionsBefore using

Page 19

3 Installation3 Installation3 Installation3 Installation3 Installation Model 3000PA3-4Teledyne Analytical InstrumentsThe unit is manufactured

Page 20 - Figure 2-5: Flow Diagram

Percent Oxygen Analyzer Installation 33-5Teledyne Analytical Instrumentsconnected to the cable shield, and it must be tightlyfastened to the analyzer

Page 21

3 Installation3 Installation3 Installation3 Installation3 Installation Model 3000PA3-6Teledyne Analytical Instruments4–20 mA dc % Range: (Opti

Page 22

Percent Oxygen Analyzer Installation 33-7Teledyne Analytical Instrumentsconfigured as failsafe and latching. Cannot be de-feated. Actuates if self te

Page 23 - Installation

iiiPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerTeledyne Analytical Instrum

Page 24 - 3.3 Rear Panel Connections

3 Installation3 Installation3 Installation3 Installation3 Installation Model 3000PA3-8Teledyne Analytical InstrumentsTable 3-3: Remote Calibra

Page 25

Percent Oxygen Analyzer Installation 33-9Teledyne Analytical Instrumentssigned to Range 1 ID, Medium range is assigned to Range 2 ID, and Highrange i

Page 26 - Sample In

3 Installation3 Installation3 Installation3 Installation3 Installation Model 3000PA3-10Teledyne Analytical InstrumentsIn addition, each indivi

Page 27

Percent Oxygen Analyzer Installation 33-11Teledyne Analytical Instrumentsst<enter> Toggling input. Stops/Starts any status message output fromt

Page 28

3 Installation3 Installation3 Installation3 Installation3 Installation Model 3000PA3-12Teledyne Analytical Instruments

Page 29

Percent Oxygen Analyzer Operation 44-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, it can be configu

Page 30

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-2Teledyne Analytical Instruments4.2 Using the Data Entry and FunctionButt

Page 31

Percent Oxygen Analyzer Operation 44-3Teledyne Analytical InstrumentsFigure 4-1: Hierarchy of Functions and SubfunctionsEach of these functions is d

Page 32

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-4Teledyne Analytical Instrumentsactivated, the operator MUST enter the UN

Page 33 - 3.5 Testing the System

Percent Oxygen Analyzer Operation 44-5Teledyne Analytical Instruments4.3.2 Setting up an Auto-CalWhen proper automatic valving is connected (see chap

Page 34

ivModel 3000PModel 3000PModel 3000PModel 3000PModel 3000PAAAAATeledyne Analytical InstrumentsModel 3000PA-EU complies with all of the requirements of

Page 35 - Operation

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-6Teledyne Analytical InstrumentsIf you have decided not to employ passwor

Page 36 - (Refer to Section 1.6)

Percent Oxygen Analyzer Operation 44-7Teledyne Analytical InstrumentsChange Password?<ENT>=Yes <ESC>=NoPress Escape to move on, or proc

Page 37 - Function

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-8Teledyne Analytical Instruments A A A A ARetype PWD To VerifyWai

Page 38 - 4 Operation Model 3000PA

Percent Oxygen Analyzer Operation 44-9Teledyne Analytical Instruments4.3.5 System Self-Diagnostic TestThe Model 3000PA has a built-in self-diagnostic

Page 39 - DISABLED

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-10Teledyne Analytical Instruments4.4 The Span FunctionsThe analyzer is ca

Page 40

Percent Oxygen Analyzer Operation 44-11Teledyne Analytical Instrumentspurchased. Then check Cell Replacement in chapter 5 Maintenance, and dothe pres

Page 41

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-12Teledyne Analytical Instruments4.4.2.2 Manual Mode SpanningPress Span t

Page 42

Percent Oxygen Analyzer Operation 44-13Teledyne Analytical InstrumentsThe system failure alarm has a fixed configuration described in chapter3 Instal

Page 43

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-14Teledyne Analytical InstrumentsIf you are using password protection, yo

Page 44 - Cell Output: ### µA

Percent Oxygen Analyzer Operation 44-15Teledyne Analytical Instruments4.6 The Range FunctionThe Range function allows the operator to program up to t

Page 45

vPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerPercent Oxygen AnalyzerTeledyne Analytical Instrumen

Page 46

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-16Teledyne Analytical Instruments4.6.2 Autoranging AnalysisSet your analy

Page 47

Percent Oxygen Analyzer Operation 44-17Teledyne Analytical InstrumentsPress Escape to re-enter the Analyze mode using the fixed range.NOTE:When perfo

Page 48

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-18Teledyne Analytical InstrumentsThe analog output signal has a voltage w

Page 49 - 4.6 The

Percent Oxygen Analyzer Operation 44-19Teledyne Analytical Instruments

Page 50

4 Operation4 Operation4 Operation4 Operation4 Operation Model 3000PA4-20Teledyne Analytical Instruments

Page 51 - 4.8 Signal Output

Percent Oxygen Analyzer Maintenance 55-1Teledyne Analytical InstrumentsMaintenance5.1 Routine MaintenanceAside from normal cleaning and checking for

Page 52

5 Maintenance5 Maintenance5 Maintenance5 Maintenance5 Maintenance Model 3000P5-2Teledyne Analytical InstrumentsLEAD AND POTASSIUM HYDROXI

Page 53

Percent Oxygen Analyzer Maintenance 55-3Teledyne Analytical Instruments3. Divide the raw output reading by the percent oxygenconcentration of your s

Page 54

5 Maintenance5 Maintenance5 Maintenance5 Maintenance5 Maintenance Model 3000P5-4Teledyne Analytical InstrumentsFigure 5-1: Removing or I

Page 55 - Maintenance

Percent Oxygen Analyzer Maintenance 55-5Teledyne Analytical Instruments5.2.4 Installing a New Micro-Fuel CellCAUTION: Do not touch the sensing surf

Page 56

viModel 3000PModel 3000PModel 3000PModel 3000PModel 3000PAAAAATeledyne Analytical Instruments4.3.3.2 Installing or Changing the Password ...

Page 57 - Table 5-1: Cell Indices

5 Maintenance5 Maintenance5 Maintenance5 Maintenance5 Maintenance Model 3000P5-6Teledyne Analytical Instruments5.3 Fuse Replacement1. Pla

Page 58

Percent Oxygen Analyzer Maintenance 55-7Teledyne Analytical InstrumentsTable 5-1: Self Test Failure CodesPower0OK1 5 V Failure2 15 V Failure3 Both F

Page 59

5 Maintenance5 Maintenance5 Maintenance5 Maintenance5 Maintenance Model 3000P5-8Teledyne Analytical InstrumentsXXXXXXXXX

Page 60 - Figure 5-3: Installing Fuses

Percent Oxygen Analyzer Maintenance 55-9Teledyne Analytical Instruments5.7 TroubleshootingProblem:Erratic readings of the Oxygen concentration as re

Page 61 - 5.5 Major Internal Components

5 Maintenance5 Maintenance5 Maintenance5 Maintenance5 Maintenance Model 3000P5-10Teledyne Analytical Instruments

Page 62 - 5.6 Cleaning

A-1Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 Model 3000PA SpecificationsPackaging: General Purpose• Flush panel moun

Page 63 - Problem:

A-2AppendixAppendixAppendixAppendixAppendix Model 3000PATeledyne Analytical InstrumentsAccuracy: ±2% of full scale at constant temperature.±5% of f

Page 64

A-3Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQty Part Number Description1 C65507-B Back Pa

Page 65 - Appendix

A-4AppendixAppendixAppendixAppendixAppendix Model 3000PATeledyne Analytical InstrumentsFigure A-1: Single and Dual 19" Rack MountsA-3 Drawing

Page 66 - Appendix Model 3000PA

A-5Percent Oxygen Analyzer AppendixTeledyne Analytical Instruments3000 SERIES ANALYZERSAPPLICATION NOTES ON RESTRICTORS,PRESSURES, AND FLOW RECOMMENDA

Page 67 - × 20 mm, Slow Blow

1-1Percent Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Teledyne Analytical Instruments Model 3000PA Per

Page 68

A-6AppendixAppendixAppendixAppendixAppendix Model 3000PATeledyne Analytical InstrumentsRESTRICTOR KITThe current revision of the 3000 series analyz

Page 69 - 3000 SERIES ANALYZERS

A-7Percent Oxygen Analyzer AppendixTeledyne Analytical Instrumentscustomer must supply a control valves (or restrictors) for any SPAN or ZERO gassou

Page 70

A-8AppendixAppendixAppendixAppendixAppendix Model 3000PATeledyne Analytical InstrumentsA-6 Zero CalThe Zero button on the front panel is used to en

Page 71

A-9Percent Oxygen Analyzer AppendixTeledyne Analytical Instrumentsto toggle between AUTO and MAN zero settling. Stop when MAN appears,blinking, on the

Page 72

A-10AppendixAppendixAppendixAppendixAppendix Model 3000PATeledyne Analytical Instruments

Page 73 - Slope=#### ppm/s

A-11Percent Oxygen Analyzer AppendixTeledyne Analytical Instruments DensitynanaA-5 Material Safety Data SheetProduct Name: Micro-Fuel Cells and Super

Page 74

A-12AppendixAppendixAppendixAppendixAppendix Model 3000PATeledyne Analytical InstrumentsFlash Point: na Flammable Limits: na LEL: na UEL: naExtingu

Page 75

A-13Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsContact of electrolyte with skin or eyes will cause aburning sensation and/or feel

Page 76

A-14AppendixAppendixAppendixAppendixAppendix Model 3000PATeledyne Analytical InstrumentsSection VIII – Control MeasuresEye Protection: Chemical spl

Page 77 - Protective measures

1-21 Introduction1 Introduction1 Introduction1 Introduction1 Introduction Model 3000PATeledyne Analytical Instruments• Advanced Micro-Fue

Page 78

1-3Percent Oxygen Analyzer Introduction 1Teledyne Analytical Instruments3000PA-V: Gas flow through the cell block in this model is driven byvacuum d

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