Teledyne 3000MA - Paramagnetic oxygen analyzer User Manual

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Percent Oxygen Analyzer
Teledyne Analytical Instruments
OPERATING INSTRUCTIONS FOR
Model 3000MA
Percent Oxygen Analyzer
P/N M71700
04/27/00
ECO:# 00-0000
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS
MONITORING SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PER-
SIST FOR A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING.
BEFORE CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED
SUPERVISOR/MANAGER.
DANGER
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Summary of Contents

Page 1 - Model 3000MA

iPercent Oxygen AnalyzerTeledyne Analytical InstrumentsOPERATING INSTRUCTIONS FORModel 3000MAPercent Oxygen AnalyzerP/N M7170004/27/00ECO:# 00-0000HI

Page 2

1-41 Introduction Model 3000MATeledyne Analytical InstrumentsFunction Keys: Six touch-sensitive membrane switches are used tochange the specific

Page 3

1-5Percent Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsAccess Door: To provide access to the sensor, the front panel swingsopen whe

Page 4

1-61 Introduction Model 3000MATeledyne Analytical Instruments• Alarm Connections 2 concentration alarms and 1 systemalarm.• RS-232 Port Serial di

Page 5

2-1Percent Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe analyzer is composed of three sub

Page 6 - COMBUSTIBLE GAS USAGE WARNING

2-22 Operational Theory Model 3000MATeledyne Analytical Instrumentsbell to the zero position in the presence of zero gas (i.e. no O2 present) or ofs

Page 7 - Introduction

2-3Percent Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsPin out:1 -15Vdc test pin (Not connected)2 +15Vdc test pin (Not connect

Page 8 - 1.4 Model Designations

2-42 Operational Theory Model 3000MATeledyne Analytical InstrumentsGas Cross Gas CrossSensitivity Sensitivityin vol. % in vol. %Acetylene C2H2-0.24

Page 9

2-5Percent Oxygen Analyzer Operational Theory 2Teledyne Analytical Instruments(0% 02) - (Cross Interference Value) = Zero Point Value0%-(-0.137) = +

Page 10

2-62 Operational Theory Model 3000MATeledyne Analytical Instruments2.5 Electronics and Signal ProcessingThe Model 3000MAPercent Oxygen Analyzer uses

Page 11 - VFD

2-7Percent Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsFigure 2-6: Block Diagram of the Model 3000MA ElectronicsPowerSupplyA

Page 12

iiModel 3000MATeledyne Analytical InstrumentsCopyright © 2000 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reprod

Page 13 - 2.1 Introduction

2-82 Operational Theory Model 3000MATeledyne Analytical Instruments

Page 14

Percent Oxygen Analyzer Installation 33-1Teledyne Analytical InstrumentsInstallationInstallation of the Model 3000MA Analyzer includes:1. Unpacking2.

Page 15 - 2.3 Cross Interference

3 Installation Model 3000MA3-2Teledyne Analytical InstrumentsFigure 3-1: Front Panel of the Model 3000MAAll operator controls are mounted on the

Page 16

Percent Oxygen Analyzer Installation 33-3Teledyne Analytical InstrumentsFigure 3-3: Rear Panel of the Model 3000MA3.3.1 Gas ConnectionsIt is recomme

Page 17 - 2.4 Sample System

3 Installation Model 3000MA3-4Teledyne Analytical InstrumentsThe unit is manufactured with 1/4 inch tube fittings. Six millimeteradapters are avai

Page 18

Percent Oxygen Analyzer Installation 33-5Teledyne Analytical InstrumentsPrimary Input Power: The power cord receptacle and fuse block arelocated in t

Page 19 - Self Test

3 Installation Model 3000MA3-6Teledyne Analytical InstrumentsFigure 3-4: Analog Output ConnectionsAlarm Relays: The three alarm-circuit connectors

Page 20

Percent Oxygen Analyzer Installation 33-7Teledyne Analytical InstrumentsDigital Remote Cal Inputs: Accept 0 V (off) or 24 V dc (on) inputsfor remote

Page 21 - Installation

3 Installation Model 3000MA3-8Teledyne Analytical InstrumentsNote: The Remote Probe connector (paragraph 3.3.3) providessignals to ensure that the

Page 22 - 3.3 Rear Panel Connections

Percent Oxygen Analyzer Installation 33-9Teledyne Analytical Instrumentsst<enter> Toggling input. Stops/Starts any status message output fromth

Page 23

iiiPercent Oxygen AnalyzerTeledyne Analytical InstrumentsSpecific Model InformationThe instrument for which this manual was supplied may incorporate

Page 24

3 Installation Model 3000MA3-10Teledyne Analytical InstrumentsFigure 3-7: FET Series Resistance3.4 Testing the SystemBefore plugging the instrumen

Page 25

Percent Oxygen Analyzer Operation 44-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, it can be configu

Page 26

4 Operation Model 3000MA4-2Teledyne Analytical Instruments4.2 Using the Data Entry and FunctionButtonsData Entry Buttons: The < > arrow butto

Page 27

Percent Oxygen Analyzer Operation 44-3Teledyne Analytical InstrumentsFigure 4-1: Hierarchy of Functions and Subfunctionsduced, at the appropriate po

Page 28

4 Operation Model 3000MA4-4Teledyne Analytical Instrumentsoperation, such as setting the instrument span or zero setting,adjusting the alarm setpoi

Page 29

Percent Oxygen Analyzer Operation 44-5Teledyne Analytical Instruments4.3.2 Setting up an Auto-CalWhen proper automatic valving is connected (see chap

Page 30 - 3.4 Testing the System

4 Operation Model 3000MA4-6Teledyne Analytical InstrumentsIf you have decided not to employ password security, use the defaultpassword TBEAI. This

Page 31 - Operation

Percent Oxygen Analyzer Operation 44-7Teledyne Analytical InstrumentsChange Password?<ENT>=Yes <ESC>=NoPress Escape to move on, or pro

Page 32 - Model 3000MA

4 Operation Model 3000MA4-8Teledyne Analytical Instruments A A A A ARetype PWD To VerifyWait a moment for the entry screen. You will be given c

Page 33 - Function

Percent Oxygen Analyzer Operation 44-9Teledyne Analytical Instruments4.3.5 System Self-Diagnostic TestThe Model 3000MA has a built-in self-diagnostic

Page 34

ivModel 3000MATeledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

Page 35 - DISABLED

4 Operation Model 3000MA4-10Teledyne Analytical Instruments4.4 The Span FunctionsThe analyzer is calibrated using span gas.NOTE: Zero is not nece

Page 36

Percent Oxygen Analyzer Operation 44-11Teledyne Analytical InstrumentsPress Enter to move to the next screen.Span Val: 20.90<ENT>Span <UP>

Page 37

4 Operation Model 3000MA4-12Teledyne Analytical Instrumentsfor the first Slope value to display. Slope indicates rate of change of theSpan reading.

Page 38

Percent Oxygen Analyzer Operation 44-13Teledyne Analytical InstrumentsIn failsafe mode, the alarm relay de-energizes in an alarmcondition. For non-fa

Page 39

4 Operation Model 3000MA4-14Teledyne Analytical Instruments• To define the setpoint, use the < > arrow keys to move theblinking over to AL–1

Page 40 - Functions

Percent Oxygen Analyzer Operation 44-15Teledyne Analytical Instruments4.6.1 Setting the Analog Output RangesTo set the ranges, enter the range functi

Page 41

4 Operation Model 3000MA4-16Teledyne Analytical InstrumentsTo switch from autoranging to fixed range analysis, enter the rangefunction by pressing

Page 42 - 4.5 The

Percent Oxygen Analyzer Operation 44-17Teledyne Analytical InstrumentsThe signal output for concentration is linear over the currently selectedanalys

Page 43 - DftN FsN LtchN

4 Operation Model 3000MA4-18Teledyne Analytical Instruments

Page 44 - 4.6 The

Percent Oxygen Analyzer Maintenance 55-1Teledyne Analytical InstrumentsMaintenance5.1 Routine MaintenanceAside from normal cleaning and checking for

Page 45 - H10.00 ModeAUTO

vPercent Oxygen AnalyzerTeledyne Analytical Instruments4.4.1 Span Cal... 4-114.4.1.1 Aut

Page 46 - 4.8 Signal Output

5 Maintenance Model 3000MA5-2Teledyne Analytical Instruments2. To change between American and European fuses, remove thesingle retaining screw, f

Page 47

Percent Oxygen Analyzer Maintenance 55-3Teledyne Analytical Instruments2 Amplifier output doesn't match test input3 Both Failed5.4 Major Intern

Page 48

5 Maintenance Model 3000MA5-4Teledyne Analytical Instruments5.5 CleaningIf instrument is unmounted at time of cleaning, disconnect the instrument

Page 49 - Maintenance

A-1Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 Model 3000MA SpecificationsPackaging: General Purpose• Flush panel moun

Page 50

A-2Appendix Model 3000MATeledyne Analytical Instrumentsrange, on factory default analysis ranges, oncethermal equilibrium has been reached.Analog o

Page 51 - 5.4 Major Internal Components

A-3Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQty Part Number Description1 C62374 Back Pane

Page 52

A-4Appendix Model 3000MATeledyne Analytical InstrumentsFigure A-1: Single and Dual 19" Rack MountsA-3 Drawing ListD-71698 Outline DrawingB-716

Page 53 - Appendix

A-5Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-5 Zero CalThe Zero button on the front panel is used to enter the zero calibration

Page 54

A-6Appendix Model 3000MATeledyne Analytical Instrumentsto toggle between AUTO and MAN zero settling. Stop when MAN appears,blinking, on the display

Page 55 - × 20 mm, Slow Blow

A-7Percent Oxygen Analyzer AppendixTeledyne Analytical Instruments

Page 56 - A-3 Drawing List

viModel 3000MATeledyne Analytical InstrumentsCOMBUSTIBLE GAS USAGE WARNINGDANGERThis is a general purpose instrument designed for usage in anonhazardo

Page 57 - Manual Mode Zeroing

A-8Appendix Model 3000MATeledyne Analytical Instruments DensitynanaA-5 Material Safety Data SheetProduct Name: Micro-Fuel Cells and Super Cells, a

Page 58 - Slope=#### ppm/s

A-9Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsFlash Point: na Flammable Limits: na LEL: na UEL: naExtinguishing Media: Use extingu

Page 59

A-10Appendix Model 3000MATeledyne Analytical InstrumentsContact of electrolyte with skin or eyes will cause aburning sensation and/or feel soapy or

Page 60

A-11Percent Oxygen Analyzer AppendixTeledyne Analytical InstrumentsSection VIII – Control MeasuresEye Protection: Chemical splash gogglesHand Protecti

Page 61 - Section V – Reactivity Data

1-1Percent Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsIntroduction1.1 Overview The Teledyne Analytical Instruments

Page 62 - Protective measures

1-21 Introduction Model 3000MATeledyne Analytical Instruments• Advanced Paramagnetic sensor, designed for percent oxygenanalysis. Several options

Page 63 - Section X – References

1-3Percent Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsFigure 1-1: Model 3000MA Front Panel1.5 Front Panel (Operator Interface)Th

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